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1977 550

  • Thread starter Thread starter 6ixshooter
  • Start date Start date
Chiming in with others, the NGK B8ES is the correct plug. I live in Boston and depending on when I need them, sometimes end up having to go to 3-4 part stores to get a set of four. I'll typically just buy all the ones they have for spares. You should also be able to get them on z1. As for the oil filter, the correct K&N filter is the KN133. $8 or $9 on amazon and I'll also typically just buy a few at a time. Between me and my friends we have 6-8 GS's so it helps to have extras :). Honestly at this point I just buy multiple of everything and then charge them when I inevitably end up replacing stuff.

The petcock has three positions:

ON: Lever pointing down. Vacuum operated.
RES: Lever pointing left. Vacuum operated.
PRI: Lever pointing right. NOT vacuum operated and pulls from the "reserve level" (i.e. bottom of the tank)

If your bike is only running in the Prime position then there's an issue with your vacuum line or the petcock itself. Check to make sure that there are two lines hooked up to the petcock. If only the fuel line is connected, the ON position wouldn't work and you'll also likely have a huge vacuum leak going into the carbs from the line that should be connected to the petcock (this could certainly cause/contribute to the symptoms you're seeing and also potentially cause engine damage).

As for the two throttle cables, your GS550 has a push and a pull cable. Your pull cable is the one that opens the carb slides so is almost certainly the one that is still connected. Just hook the other one back up. Better yet, pull the carbs and rebuild them and then hook everything up correctly.

For your benefit and to make it easier for us to help you, I'd recommend you create a flickr account so that you can post pictures inline.

I'm mostly done with my GS550 resto. I bought it for $900 and have spent about the same to get it to a point where it runs well, behaves well (suspension), and is safe (tires and brakes). I've brought back a few of these bikes at this point - it feels like a lot to spend up front but ends up being cheaper than doing things multiple times.
 
Awsome info, I see only one line hooked up to the petcock..
https://photos.app.goo.gl/eg5PJFGYtgCdjsaBA
Also now aware of some lines that need changing.
This is the position I run best in, which correct me if I'm wrong but reserve?
https://photos.app.goo.gl/agEGEjeHvjc812MLA
Also I will make a Flickr account, I really dont do social media.
Carbs are already on my list. I'm planning on working on it this winter when work slows down and the snow is on the ground. Rn I'm trying to diagnose as much as I can and make a shopping list of parts.
I appreciate the help, I'm really learning alot about it

Right now I can ride pretty comfortable at 55 60, which is the speed limit here but I would rather not cause anymore damage. I might start my break down tomorrow.
I'll make the flicker account tonight so I can document everything.
I'm going to start at the exaust and carbs.

Thank you guys!
 
Nope, that picture shows your Petcock on Prime, not Reserve.
The lever points forward on Reserve
 
Ok thanks, so possible I may need to replace? But most likely just the vaccum which could explain the bogging down on the throttle? I will clean up the petcock with the carbs in vinegar.
I was told this bike was sitting ina barn for 8 years, before that it was sold as scrap so hard telling what's been done to it.
 
Sorry, my paper work shows it was bought as scrap and titled in 2016, so possibly 4 years sitting.
The guy I bought it from said he did nothing to it. He was going to fix it for his step son but the kid was scared of it.
The numbers on the title match both numbers on the bike so no worries there.
Lots of cosmetic work aswell but atm I'm more concerned with the important parts.
I thought it may have been bobbed, but it looks pretty stock for the most part, aside from being stripped down.
This may take a little longer than I'm planning but I'm really hoping to make it run smoothly and a little "prettier " by next summer.
 
Also does this look like the right seat?
https://photos.app.goo.gl/ce8GGT2rxro3tFgt9
It came with the bike, which had a single seat tapped to it.
I threw it in my trunk and kinda forgot about it. I was going to throw it out but now I'm considering buffing it up and re cushioning and wrapping myself.
 
Got some OEM replacement gaskets for the petcock for the #2 bike and flushed the vinegar in the tank and filled it up. The inside is spotless now which is really satisfying. I also bled the brake line which actually works great now, despite the original lines (swapping them out for both bikes soon anyway).

Installed Sonic Springs into both bikes.

For the #1 bike, we rebuilt the carbs with new O-Rings and it starts up and runs great.

I've been running errands on my #2 bike for the past 5 days and it runs fantastically, especially after putting in a new set of plugs. It's so quiet on the highway and I ended up pushing it up to 100mph. The bike took it no problem and had more to go so I'm quite please with that. My DRZ400 was stolen out of the driveway on Friday so with this up and running I still have the same number of rideable bikes...

I've been cleaning up little bits and pieces with an old toothbrush/rag/tin foil and it's cleaning up really nice as well. I desperately need to replace the tires on it so am ordering them in the next couple of days. I'm looking for a not-super-modern looking tire that won't sacrifice performance. On my other bikes I've used the Dunlop K70s (look cool), IRC GS-11's (also look cool) and Shinko 712's (cheap and perform decent), so hoping for something in between. Looking for suggestions if you have 'em.

Next up is replacing the brake lines.

50315245848_c34e1a4aa4_b.jpg


50316095867_609768a291_b.jpg

That's pretty awsome. It looks so clean compared to mine lol. This is the one you restored?
 
I did make a Flickr account, still cant Get my pictures to upload to the forum.
Currently I'm taking a smoke break after getting the carbs, airbox, battery box. Chain gaurd, foot pegs and foot break pedal out.
Those two middle carbs are scary looking...
https://photos.app.goo.gl/pH6sGHt5rTy6MqHp8

I'm not even sure how this thing was even running tbh.

Half the exhaust is out and I snapped off a manifold bolt... ugh. Probably gonna take the otherside out, clean all the parts and call it quits for today.

https://photos.app.goo.gl/11u7uaf2iT1ggxBFA
 
In Flickr, you'll click on the picture then click on the Arrow in the bottom right corner (sharing). Click on the BBCode tab and select the link then copy it to your clipboard. You can paste up to 10 pictures into a single post of any thread

Here's your first one uploaded to my Flickr account

20200927_104605 by Scott Baker, on Flickr
 
In Flickr, you'll click on the picture then click on the Arrow in the bottom right corner (sharing). Click on the BBCode tab and select the link then copy it to your clipboard. You can paste up to 10 pictures into a single post of any thread

Here's your first one uploaded to my Flickr account

20200927_104605 by Scott Baker, on Flickr

Cool thank you.
 
These carbs were a bit more than I was expecting. I ran into some pretty badly scarred up screw heads and I should have stopped and soaked.
I tried my drill and easy out method with no success. I couldn't remove the cable arms. And one of the bolts broke and I destroyed some of the irony aluminium and bent a needle. I soaked what was remaining over night.
All the rings are shot, the gaskets were almost deteriorated. I'm probably going to have to replace the one carburetor.
I'm trying to get my buddy to scope the jugs this week because I'm probably going to have to open them up. Hind sight has me wishing I could have run compression before I opened it up. Throttle cables were junk. Battery box is not bad but I might try to fabricate my own just for fun.
I haven't gotten to the clutch cable yet but the master cylinder on the other side leaks, also does this look like a head gasket leak to anyone?
https://photos.app.goo.gl/kXhMuxP4hjfzP5B77
I still couldn't get the pictures to upload from my account. Is it because I'm on my phone? I dont own a computer.

But judging from the shape of the carbs and gaskets so far I'm thinking I'm going to have to follow through with my initial plan of a complete tear down.
My buy list is rapidly growing.
 
Are you uploading these from your phone then? That makes it a bit harder as the app doesn't work like the website does which is what I'll use to post the pictures. I'll see if I can't play around with it some
 
Yes I'm using my phone. I tried the web browser instead of the flickr app and it gave me the same message.
I tried uploading a picture on another website and use that url with the same results.
 
Just looked and I have the air box itself but not the top. I think I had the same issue with my daughter’s L so I just bought a complete air box just for the lid
 
Tbh I wasn't aware the airbox had a lid. I'm actually considering since I'm already going to have to re adjust the carburetors getting rid of the airbox and putting in pod filters.
Im not sure factory restore would be easy, plus since I'm pretty sure I have a running "parts" bike, I'd like to customize it. Not so much in the motor aspect but its pretty beat up.
Blinker lights are working but broken. I have the rear body parts... (original rear fender, taillight.)
Its rusty. The front shocks, handlebars, and rims.
It looks like the frame has been painted with everything on it. Tbh it looks like a rattle can job.
My plan is to focus on the motor firstly cosmetics dont matter much to me, but if I'm already replacing the lights, hand controls, oh yeah and the right mirror is broken.
I can use the original manifold but there are holes rusted through in the pipes so I will be replacing with aftermarket. I do like how this bike sits so I want to keep the frame and suspension the same.
The foot pegs and controls are ratty.
Also if anyone here can use anything I'm not keeping lmk, I will post updates of my progress as often as time and cash will allow.
 
As of now I have taken your advice, soaked my carbs in vinegar completely broken down. I ordered the rings from cycleorings.com. I ordered the replacement parts that were damaged, and mr. Gasket material.
Soaked the petcock, which needs to be re done. I have to wait to order any more parts. I'm pretty intrigued with this bike so far, I'm having fun with it.
 
Well I pulled my motor and started a breakdown. Tbh it looked way better than I expected inside the top end.
https://photos.app.goo.gl/LG1F3w7g1gX2YNji7

https://photos.app.goo.gl/rsY4KCfmJNk7BKaWA

Should I continue or not? I think this looks pretty normal, the leak was from the tach cable and not the valve gasket.

Aside from being really dirty I think everything is fine.

https://photos.app.goo.gl/rBZ6nXW5WRBYozCf7

https://photos.app.goo.gl/vgeqptGrRJ4CznoFA

https://photos.app.goo.gl/c5V8uSV3zxGDFVtj6
 
I haven't abandoned my bike, I have been pretty busy with work. I received my o rings from cycleorings.com pretty quickly and will most likely be replacing the intake tube rings as well.
The rest has been scrubbing grease, removing stripped or broken screws. I think I may have gotten ahead of myself in the valves, I didn't measure for spec before removing the cam shafts. I haven't gotten into the pistons yet, and probably won't. Although my curiosity persists and I worry that I will regret putting everything back together and the rings are bad or something.
Aside from cleaning parts after work for days not much progress to note.
 
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