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1978 GS550 Custom Build Project

  • Thread starter Thread starter Urban Monk TV
  • Start date Start date
Episode 21. Install clutch. Polish aluminum clutch cover.

 
Episode 22. Install oil pan and replace JIS screws with socket cap screws.

 
Episode 23. Test stator and install stator cover. Using parts diagram to determine with screws sizes go where.

 
Episode 25. (Part 24 is gone.) Various tasks. Fixing missed dowel pin on stator cover. Exploring lines and proportions.

 
Episode 26. Repairing cracked ignition coils and welding exhaust.

 
Episode 27. Detabbing frame. Cutting for rear hoop. Prepping exhaust for painting.

 
Episode 28. Remove rear wheel and swing arm (swinging arm).

 
Episode 29. Reconfigure top triple clamp for smaller speedometer and tachometer.

 
Episode 32. Gas tank mounting bracket, sand blasting, improved electrics tray.

 
Episode 33. Pinstripe and adhesive removal from gas tank. Rust treatment.

 
Episode 35. Repair small dents in gas tank with body filler (Bondo).

 
Episode 37. Sanding primer. How to do a good rattle can paint job.

 
Episode 41. Swing arm bearing inspection and front brake caliper paint prep.

 
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