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84' GSX400 Back to life

  • Thread starter Thread starter eran_k
  • Start date Start date
Looking good! I didn't have to replace my drum brake shoes, still plenty of life in them after 30+ years :eek:

And I like the cat...
 
While waiting for some parts i can't move on with assembly, so i'm working on components.
Today i rebuilt the master brake cylinder,i cleaned and painted the m/c some time ago so it was ready for work.
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laid out the rebuild kit according to the assembly order
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Piston installed
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After securing the c clip in place all that's left is to install the dust rubber and that's it.
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next will be the caliper but i need to paint it first.
 
Did another mock up with the tank and seat pan, and i like it. can't wait to get the frame done and rolling on it's wheels
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Looking good and yeah I know that feeling! Things start to come together and you start getting antsy to just ride it!
 
Had some free time yesterday so i managed to prep and paint the front brake parts

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Fresh and black, ready for the rebuild kit
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btw, the brake guy measured the disk and said it's still good
 
It's suppose to be automotive paint,there's a place that put's it in a spray can for you.
but time will tell if it's durable.
 
Cool. I used some caliper paint in a can which looked great sprayed on, but when I baked it it started to flake off and the caliper now looks exactly as it did before...
 
Caliper rebuilt, it was a bit tricky to put on the dust shield but i managed with the tips from bikecliff's site

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My shift linkage was lousy, actually i had one shifter with the heim attached and the part the sits on the shaft itself had only the ball.
so today grounded the joints from the shifter and arm and i'm going to use "Rod Ends" instead.

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I did something similar, but used heim joints from a hobby store instead.

So far they're holding up well.
 
Small update,
Finally got few small parts that took ages to arrive, so i can start putting the bike back together.
I was hoping to finish the front fork and wheel as well, but couldn't get the lower stearing bearing on the shaft no matter what, i'll have to find a machine shop with a press for that.


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Good guy at work helped me out with a press! now i can move on and pou the bike back on it's wheels.

Before
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After
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few hours later...the fork is in place, still need to fill with oil and tighten all the bolts.

20130916_003612.jpg
 
Finally, after many months and fairly slow progress the bike is back on two wheels.
I filled the forks,tightenend all the bolts and installed the front wheel (had a small issue with the dust seal, but it's all good now)

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Next Episodes - "The Engine"

Good night
 
Last edited:
Looking good Eran!

For what it's worth, I love those style wheels. I looked for them here in the U.S., and couldn't find them at all.
 
Thanks,
I got another set from the parts bike, if your still interested.
 
Haha.....I couldn't afford the shipping.....

Besides, they wouldn't be an upgrade to my current wheels. But they sure do look nice.
 
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