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brake pads too thick?

ok, just tested the caliper on an old RF900 disc, 5mm thick but it measures 4.7mm due to wear. the caliper works fine now, releases the disc when lever is pulled and released, so something has to be shaved. gonna try the "material off the pistons first see how hard that is, if not then a trip out to get the pads skimmed
 
Crazy to skim 4 pistons per caliper. I'd deal with the pads.
 
I would deal with the pads also rather then the complexity of those pistons.

But more of an issue with me is do you still have residual pressure in the hydraulics with the thinner disc relieved by opening the bleeder?
 
You sure the pistons are all the way back in to the cailper body. Maybe cracking the bleeder as suggested would give you that little bit more you need???
 
SUCCESS......... i have shaved off 1/2 mm off the "material" on each of the pistons. it is almost like hard wood sort of composition and was easy to file down.
All back together again and bled through and it works perfect.
Jack, i think the residual pressure was due to the pistons being pushed out but not quite reaching the roll back point so they were being pushed out but didnt have the rollback action from the seals, so they just sat there until pressure was released,(by the bleeder).
anyways, all sorted now, many thanks for all your help and ideas everyone.....
 
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