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One thing I do as a general rule is to not put anything in a tank for at least 7 full days. The instructions may say 24 hrs , but, the thickness of whatever settles down to the seams isnt what the thickness is say on the sides or the hump areas. The thicker areas may be skinned over BUT NOT FULLY CURED.....and thats usually where the eating or defects get a chance to start. A good week gives everything a excellent chance to be fully cured. We can haggle back and forth but the bottom line is that not a single tank of the dozens i have done for myself ( and others ) has ever exhibited 1 sign of fault.
And not a dig at what your approach is,..... but you mentioned a "restorer" . Is a 'restorer" someone that truely does what the eccence of the word means..which is to take something considered too far gone and RESTORE it ( to return to a functional and usable state ) or just someone that swaps out parts???? Like i said.....not a dig at what your solutions are..but I think of myself as a RESTORER because I actually get down and dirty and RESTORE parts
Heres that 50.00 tank that had the rear corner rotted out and i RESTORED it. Same tank Larry used for his gallery pics.
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My rust free tank will always be better than your "restored" tank, why? Because I know what's under there. I want the best on my bikes. You do what makes YOU happy!
As far as restorations go, give me a break Chuck. You and I aren't even in the same league.
You're right, I do have the money and resources to do things the best way I deem fit,
...it doesn't take a whole lot of skills to line a gas tank.
If that's what you're hanging your hat on, you really need to get a life.
Hes a parts swapper. He keeps harping that I expect to make a fortune selling my bikes...how he gets that idea I will never know. I have repeatedly stated I get a bike to rebuild and ride. My focus isnt on being a flipper like he is. I do a bike to reclaim it and that gives me a lot of satisfaction...thats why I do it. No other reason.

