I'm coming kinda late to this. Had the same thing happen to me with the
compression tester adapter. Last time I use a cheap tester on my motor.
Well, like you I was faced with the task of pulling the head, drilling out
the adapter (which I did using a hand drill), inserting a thread insert (use
some kind of high temp permanent thread lock or it will pull out of the
hot motor next time you remove the plug).
I also replaced the valve seals (wound up damaging a seal and had to redo
the head strip down) and the rings (wound up bending a ring and having
bad compression in one cylinder - replaced during second strip down).
Here's what I suggest: fix the hole and button it up. Leave the base
gasket alone. There's a guy on ebay who's dumping head gaskets for
$25 or so (http://cgi.ebay.com/ebaymotors/NOS-...9310944QQptZMotorcyclesQ5fPartsQ5fAccessories).
I'm running one of his and its dry.
Everything seems simple but the tiny details will cost you big time. You
might get it right the first time but its likely there will be something you
miss. It's also likely that with just 18k miles, the bike will run great on the
current rings and valve seals. You can always go back and strip it down
if there's a problem. Just my .02 cents.
BTW, I have some new OEM 550 std. rings for sale if you want (3 sets I
believe).
A year and a half later I finally got the bike running as well as it did just
before I did the compression test. I stuck through it and learned alot but
I would rather avoid the experience.
compression tester adapter. Last time I use a cheap tester on my motor.
Well, like you I was faced with the task of pulling the head, drilling out
the adapter (which I did using a hand drill), inserting a thread insert (use
some kind of high temp permanent thread lock or it will pull out of the
hot motor next time you remove the plug).
I also replaced the valve seals (wound up damaging a seal and had to redo
the head strip down) and the rings (wound up bending a ring and having
bad compression in one cylinder - replaced during second strip down).
Here's what I suggest: fix the hole and button it up. Leave the base
gasket alone. There's a guy on ebay who's dumping head gaskets for
$25 or so (http://cgi.ebay.com/ebaymotors/NOS-...9310944QQptZMotorcyclesQ5fPartsQ5fAccessories).
I'm running one of his and its dry.
Everything seems simple but the tiny details will cost you big time. You
might get it right the first time but its likely there will be something you
miss. It's also likely that with just 18k miles, the bike will run great on the
current rings and valve seals. You can always go back and strip it down
if there's a problem. Just my .02 cents.
BTW, I have some new OEM 550 std. rings for sale if you want (3 sets I
believe).
A year and a half later I finally got the bike running as well as it did just
before I did the compression test. I stuck through it and learned alot but
I would rather avoid the experience.
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