• Required reading for all forum users!!!

    Welcome!
    Register to access the full functionality of the GSResources forum. Until you register and activate your account you will not have full forum access, nor will you be able to post or reply to messages.

    A note to new registrants...
    All new forum registrations must be activated via email before you have full access to the forum.

    A Special Note about Email accounts!
    DO NOT SIGN UP USING hotmail, outlook, gmx, sbcglobal, att, bellsouth or email.com. They delete our forum signup emails.

    A note to old forum members...
    I receive numerous requests from people who can no longer log in because their accounts were deleted. As mentioned in the forum FAQ, user accounts are deleted if you haven't logged in for the past 6 months. If you can't log in, then create a new forum account. If you don't get an error message, then check your email account for an activation message. If you get a message stating that the email address is already in use, then your account still exists so follow the instructions in the forum FAQ for resetting your password.

    Have you forgotten your password or have a new email address? Then read the forum FAQ for details on how to reset it.

    Any email requests for "can't log in anymore" problems or "lost my password" problems will be deleted. Read the forum FAQ and follow the instructions there - that's what we have one for...

  • Returning Visitors

    If you are a returning visitor who never received your confirmation email, then odds are your email provider is blockinig emails from our server. The only thing that can be done to get around this is you will have to try creating another forum account using an email address from another domain.

    If you are a returning visitor to the forum and can't log in using your old forum name and password but used to be able to then chances are your account is deleted. Purges of the databases are done regularly. You will have to create a new forum account and you should be all set.

Starter spins, engine won't crank

  • Thread starter Thread starter kstra17
  • Start date Start date
K

kstra17

Guest
Morning all,
Yesterday I was out riding my 82 GS1100E, I was going from first to second, accidentally missed second, and hit about 11k rpm in neutral. (I was riding pretty hard). After that the bike stopped running completely. The motor didn't seize or anything catastrophic like that. I was able to pop start it. Before I went out the engine had a slight knock to it at idle, I thought nothing much of it, as I thought it was due to the cold. The bike ran fine, and the knock did go away as the engine warmed up. When I pop started it, it sounded like something was banging around near the starter, maybe the engagement gear that spins the flywheel is off or a tooth broke or something? I'm about to pull the stator cover and see what's going on under there. I tested the starter and it spins fine. Any info helps, Thanks!
 
Sounds like the rotor spun or something busted in the starter clutch. I believe Suzuki increased the size of the crank/rotor taper for 1983 to reduce the tendency of such failures.
 
More then likely you sheared off the screws that hold the starter clutch to the flywheel. Probably going to have to pull the flywheel to verify it.
 
Pull them rotor as JTG said and also inspect the cases when its off for cracks or punctures from the starter clutch letting go. Some scratches and such isnt a worry..just be sure a bolt didnt puncture anything.
 
Hi, I'm kind of in a situation here, flywheel was not engaging with the starter clutch on my 1980 suzi GS 1000G
three bolts broken, rollers springs and the clutch plate seemed ok and reusable so only thing I did was replace the bolts.
put it all back together and now having a BIG PROBLEM trying to get the flywheel bolt to stick.
Took heR out on a shot ride and it got loose as I got home, keeps getting loose after a few cranks.

how can you re tighten the thing.
tried a thread locker medium strength, got loose,
could it be that I'm not giving it the right torque, and how can I stop the shaft from turning as I do it.

newbie projects

1980 GS 1000G
1981 SR 250
 
Last edited:
gerardo said:
and how can I stop the shaft from turning as I do it.
Click to expand...

Put it in 5th gear and insert a piece of 2x4 across the swingarm, through the wheel - assuming you have an alloy wheel, and not a spoked one.
 
You must log in or register to reply here.

Similar threads

P
Starter cranking slowly
Replies
7
Views
121
adam83
adam83
oldGSfan
Something hinky with GS1100E starter or starter clutch?
Replies
16
Views
315
oldGSfan
oldGSfan
E
Electrical gremlins affecting indicator lights and starter circuit
Replies
9
Views
188
eldevigo
E
peteGSX
1982 GS450 - No Spark
Replies
11
Views
173
peteGSX
peteGSX
S
Bike randomly died while riding.
2
Replies
28
Views
475
stossboss_gaming_and_news
S
Back
Top