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Total Suspension newbie

  • Thread starter Thread starter GS650E_81
  • Start date Start date
TheCafeKid said:
Yeah I'd highly suggest drilling the rubber out from around your stock shocks mounting sleeves and using those in the new shocks vs the plastic sleeves they send. Those will break quickly, and then the rubber bushings will be destroyed and the bike will ride pretty damn scary after that. If that sounds like a bit too much work, then perhaps finding some copper tubing (easy to cut) or better still, steel tubing to make sleeves from would be another option. Just remember that whatever you do, there can be no "slop" in the sleeve when sitting on the mounting stud.

If ya need any help, lemme know. I live near Springboro, so you could always shoot up here and we can sort it out :)
Click to expand...


I may take you up on that offer.

I have not rode on the highways yet, but I am sure I can find a back road to your place :).

I may PM you here in the next few weekends and see if we can get together.
 
I just used a bolt/nut through the bushings of the old shocks with some washers enough to cover about half the rubber. Then beat the long end a few times with a hammer to pop them out. You get the whole bushing then with the metal sleeve. The old ones fit my Emgos quite well.
 
If your watching fleebay look out for these names: Ohlins, Marzocchi, Ikon, Koni, WP and Ceriani, sometimes you can get a good deal, and they are the top-shelf brands you really really really want for christmas. Even 30 years old all they need is a rebuild/tuning and they are better then anything else.
 
Thanks for the responses.

I removed the bushings from the old original shocks and put them in the new ones. I have yet to adjust thepreload. I will try that once I get some more time.

I got roasted good this weekend, so I am laying back today. I should have invested in some sunscreen :cool:
 
Bad picture of the bike from the rear with the new shocks.

I was in the garage and a little buzzed, so focus is bad.. :lol:

 
Just noticed this morning when I took the bike out of the garage and let it sit on kickstand and started it up with full choke.

The oil light appears to turn on and off. Would new springs cause the oil level light to come on???

Weird.
 
AFAIK the oil light will come on at first start, and will turn off, once pressure is built up and the oil is flowing correctly

.
 
Well it turns on and off.

I think not enough oil is getting moved around as it is sitting on the stand...once I mount the bike and sit it seems to go away..

I might add a little more oil.
 
I've been shopping around for shocks and one thing I've figured out, if you are looking at Progressives at Dennis Kirk (I haven't found another retailer that sells them yet), is that they don't list anything for a base model 750 (and probably likewise for 550/1000s). I went to the Progressive site and looked up my model and found what works, plugged it into DK, and their page said it doesn't work with my model.... so long story short if you have a base model GS from '77-79, just select the 'E' option... it will work. The GS series is listed under either 'cruiser' or 'cafe racer'. They're not entirely in touch with reality there...

That being said they're out of stock right now, I hope they get some soon or I may really HAVE to order Emgos for now no matter what Kent the Sociopath thinks.

Oh ya one more option is I will price a set of Hagons at Dave Quinn's and see how that goes. The Progressives will be ~$250 from DK, we'll see if they're close. No WAY am I paying 3-4 hundred bucks for shocks from Ikon or Works... if I want a sport bike I'll actually go BUY a real sport bike.
 
If you're not keen on selling body parts to fund new shocks just keep an eye on Ebay. Secondhand Koni and Marzocchi shocks come up pretty regularly and they are cheap and easy to rebuild. I think the most I have paid is about ?50 for a pair and about ?20-30 for rebuild parts. Waaay better than Hagons etc.
 
I bought some emgo's for my bike, used them for about a month and took them off and went right back the the 33 y/o originals. They don't dampen anything, and have 1 ton truck coil springs, haha. I swore I was riding a hard tail... made my back hurt :( The originals do pogo, but at least they move when you hit a bump!
 
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