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What's the concensus on 11.5" lowering shocks for 1980 GS750?

  • Thread starter Thread starter 82tiburon
  • Start date Start date
8

82tiburon

Guest
I desperately need to lower this bike so that my feet can touch the ground.
I'm 5'9"and have already set te stock shocks their lowest/softest settings, but I'm still tippy-toeing at stoplights like an ugly ballerina.

As a matter of fact I've already suffered the indignity of having this 500+-lbs monster topple on me while negotiating a friend' driveway & sliding on an exposed gumbo limbo tree.
The impact of it landing on it actually crushed the safety toe cup on my right engineer boot.

I'm going to go with the shorter shocks since I don't race anymore or ride two-up, but wanted to get any heads-up, warning, or tips in general from anyone who's done this specific conversion.
 

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It make it steer like a truck with harley type rake, lower ure ground clearence and stuff like that. 5'9" isnt short. not sure why your having trouble. In Oz we had a bloke that was 4'10" that raced A grade and he handy even standing still at the start line. Well he was sort of standing starts litterally....

img_0986.jpg
 
I sort of think you really want a lower bike to start with HOWEVER maybe letting the fork tubes up an inch through the triple tree will level the bike with your shorter shocks...

and One thing_it's going to make the bike harder to get up on centrestand...another,obvious well, you're reducing clearance of course aka the rear fender so you're going to want those newer shocks preset a notch to be "harder" sprung? until you are sure wheel won't ever hit...(a pull tie on the shock stem will give a record of furthest motion after a ride)

and as usual, if you had a spare seatpan, you could manipulate the seat padding and shape. Newer foams can probably be made to act as well as the originals when thinner.

Or just keep trying 'til you are more used to it... As above posted, shorter people can adapt quite well. (How DID Napoleon get on his horse...)
 
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back in the day, I took about 1" of foam out of the seat and then made it a little more narrow where her legs went. Problem solved.
 
I'm not quite 5'3. I'm guessing (and it looks like in the pic) that you have a short inseam. Mine is about 29". I lowered my 450l by dropping the triple tree down about an inch on the forks. I think it IMPROVED handling and now I can touch the ground. Plus it looks cooler. I am still going to put shorter rear shocks but don't want to go too far because I'm trying to keep that beltline fairly level. I second what the others said about trying a different seat- to me the width of the stock seat was downright uncomfortable anyway.
 
Wow, you nailed my inseam to the inch! :surprise: :surprise: :surprise:

I will probably be lowering the front end by pushing the fork tubes up through the trees to keep things level, but the lower shocks are a definite go, irregardless.

I looked at an old-time pic of my original '80 GS750 on it's centerstand, extrapolated the length of the shocks based on some items in the pic & figured out they were lowered.
The dude who owned it was the pilot of a cramped antique Cessna bush plane who couldn't have sttod over 5'-5".

The original owner of this bike was a hefty Oklahoma roughneck (about 6 feet x 220 lbs.) so I'm assuming the current shocks are heavy duty & definitely heavy-duty, as they don't seem to compress much (if at all) with me in the saddle.

So the shocks arrive today & they'll be going on this afternoon/evening.
As stated before, my racing days & the riding style that engenders are long past, so overall ground clearance is not an issue.
I don't see myself doing the Kenny Roberts "ventilated knee" while swooping through turns any time soon.

Worse comes to worst, I'll just set them at their stiffest setting --- I've set the rear suspension on Harley projects with only a behemoth of a friend sitting on the bike & a chunk of 3/4" hose laid over the tire to check for clearance.

As it now stands, the bike is unstable & top-heavy because I cannot tough the ground. I've already injured my left elbow & knee when it went down on me, plus the injury to my back (fresh out of left-arm surgery for a serious shark bite) while dead-lifting this heavy bitch. :black_eyed: :black_eyed: :black_eyed:

So, no mas!
I want to be riding for a long, long time rather than be sidelined for a stupid oversight on my part.
I want to thank all of you who took the time to respond to my question & wish you nothing but good times out in the wind. :cool: :cool: :cool:
 
Well, all progress came to a screeching halt when it came time to remove the old shocks as that old UJM Silly-Putty metallurgy (ot lack, thereof) reared it's ugly head.

One of the bottom shock studs had it's head all buggered up to the point where I'm afraid to put any force of any kind on it for fear of it snapping off & being left stuck with the stud firmly embedded in it's housing.
The other side is just jammed shut.
Didn't anyone inform the Japs that you can just thread in a bolt & put a locking nut on the other protruding end?

Apparently not, as they both appear to be Loctited or HondaBonded in place!!!

If for one second I thought they'd pull out without shearing off the heads, I'd immediately "Americanize" them by drilling & tapping for a pair of stout SAE coarse-thread studs/bolts with nuts instead of this Mickey Mouse ****.
Geez...don't they have anything but pot metal over in THe Land of the Rising Son???
 
Try using a "blue-tipped wrench" on them. :-k

Heat up the threaded area with a torch. Not a British 'torch' (a flashlight), an American-style FLAME torch.

If there was some Lock-tite applied, the heat should release it. If it is stuck due to corrosion, a little MORE heat might expand the threaded area just enough to break the corrosion.

.
 
Well, all progress came to a screeching halt when it came time to remove the old shocks as that old UJM Silly-Putty metallurgy (ot lack, thereof) reared it's ugly head.

One of the bottom shock studs had it's head all buggered up to the point where I'm afraid to put any force of any kind on it for fear of it snapping off & being left stuck with the stud firmly embedded in it's housing.
The other side is just jammed shut.
Didn't anyone inform the Japs that you can just thread in a bolt & put a locking nut on the other protruding end?

Apparently not, as they both appear to be Loctited or HondaBonded in place!!!

If for one second I thought they'd pull out without shearing off the heads, I'd immediately "Americanize" them by drilling & tapping for a pair of stout SAE coarse-thread studs/bolts with nuts instead of this Mickey Mouse ****.
Geez...don't they have anything but pot metal over in THe Land of the Rising Son???

A pic would be very helpful.
 
Sure.
Avert your eyes from the mangled carnage,
 

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It only gets worse...
 

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Well, my good friend Joe (a marine mechanic) came over with his "crack-pipe" torch & all of the specialty wrenches he uses day in & day out to remove broken bolts, studs, etc.

We were able to remove the old shock bolts, replace them with a pair each of 3/8" Grade 8 bolts, washers & locknuts --- before coating everything with anti-seize compound, of course.
Since only the shock clevis is threaded (14mm fine), it was a breeze to "Americanize" the whole suspension so it now runs all-Grade 8 hardware.
MUCH better than the cheap, tin-pot Japanese excuse for metal originally on there.

I set the pre-load at their stiffest setting, got her down off the center-stand --- with both feet planted firmly on the ground & took her out for a spin.
There was no wallowing in the turns, no spine-jarring over railroad track crossings & no tire-to-fender contact even after plunging into a long, deep dip.

The handling was crisp, precise & much more controlled without that top-heavy feeling I had experienced before.
 
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Thanks.
Joe Dipietro is not only "The Man" when it comes to captaining, repairing & maintaining luxury yachts --- if he can't fix it with what's at hand, he'll fabricate it) --- but the guy came all the way over from across the county just to help a bud out.
 
Sure.
Avert your eyes from the mangled carnage,
Dang it, I mis-read that. I thought it said "FOCUS your eyes on the mangled carnage". :oops:

Yeah, it was a bit more than could be done with "average" tools, good that you had someone there that could do it. :encouragement:

Steve Murdoch is right, we all need a "Joe". I have access to a "Joe" here, who just happens to be named Joe. He is a welder by trade and did some work on my wifes bike a couple of years ago. He made new mounts for her 'new' saddlebags, then shortened the centerstand and side stand because of the shorter shocks we installed.

.
 
I thought you were talking about the upper shock stud? But you mentioned lower. I was scratching my head thinking "strange, I thought all gs750 twin shock applications used a clevis lower?" You seemed to be talking a lot about the stud (upper). Very confusing because they lower clevis mount uses a bolt threaded into the shock, and if you weren't trying to save the shock, you could just cut grind the threaded sleeve on the inboard clevis???

I've taken apart many of these, many of which have been parts bikes that sat outside for decades, one even had a tree growing through it, and I've never stripped one or never had one seized. Someone could have loctited it. I've never had trouble with the bolts head stripping either. And I thought they were 14 mm, which is almost exactly 9/16"... so I don't think it got rounded off from using an English/Standard/Imperial wrench to get it out, since the 9/16 should work within a few thousands of an inch to be nearly identical. I'm going to take a wild guess here and assume that it rounded off due to using a 12-point socket or 12 point wrench (or adjustable crescent wrench), which is definitely not the preferred way. 6 point of the proper style, and not a cheapo one with a long internal taper at the beginning before the hex starts. I throw those in the scrap bin when I come across them! (Or hit them on a grinding wheel to get the hex near the end)

The biggest complaint I have is, a 3/8 inch bolt will probably be a bit sloppy on the swing arm eye mount. Did you mount an eye to eye shock on the lower clevis-accepting swingarm eye? With a thru-bolt and nut??? This will make the shocks a bit more bow-legged than is practically reasonable. This type of American Harley-Davidson engineering is not really the best thing for this bike. Hardley's barely have rear suspension! Bad example to use!

My other concern for your safety is that I hope you used a lock nut, as that type of application should ONLY be a fine thread, NEVER EVER a ever a coarse thread. Do yourself a huge favor and convert it to a fine thread and a metric fastener that fits the eye on the swing arm with the proper shoulder diameter. Unless you put some micrometer calipers on the shoulder of the proper bolt or inside of the swingarm eye, & then turned down a grade 8 fastener of larger-diameter on a lathe to fit that perfectly.<br>
Grade 8 won't really matter if there is a sloppy fit, abuse is abuse, & a sloppy fit on suspension will put the bolt and the eye and the rubber under a lot of abuse and stress over bumps. 1/64th of an inch will make a difference. A BIG one.


Also, I would try to preserve the ride height of the bike a good bit, and I would have cautioned you originally to not use quite as low of shocks (slightly shorter than stock = okay if you drop the front an equal amount), but rather to do what was suggested, and cost less than a rusty used Chinese pair of swap meet H.D. shocks, and that is to trim the seat foam down and also trim it more narrow, then recover the seat with a little bit of modification, all of which is basically free. Cutting the width of a pan down is a little more advanced, but that would also be very beneficial, but would require brazing torches or a MIG or TIG welder. Then a slightly shorter shock to make up the rest of the difference.


I have lowered bikes before for assistance with the rider touching the ground, and I always always try to make the seat lower but still very comfortable. That is the first goal. Then I ditch that cruiser/chopper 19 inch front wheel and lace an 18 inch rim on to the hub to improve the steering and drop the front end down (only works for spoked rims). This I realize is a bit more costly and takes a little bit more skill or ambition, but it is a nice alternative to also improve the handling while lowering the front 1/2 inch.


These bikes are really wonderful to work on and very very well engineered by some wise Japanese wizards for the most part, but the regulator rectifiers that they chose to use are definitely absolute garbage and should be upgraded. And the bikes are 35 or 40 years old, so the wiring system can use a good going through. Same with the fuel system. When gone through properly and maintained, they will beat any American bike of their time by far in terms of reliability, performance, handling, e t c. As you can tell, being a mechanic, and working on both Japanese and Harleys, I definitely don't like working on Harleys!



On the bright side, it sounds like you definitely are much better off because the spring rate was very incorrect for you to begin with. Proper spring rate even on a lesser quality shock absorber is more important than an expensive shock with too stiff of a spring.
 
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I'm glad you got your bike headed in the right direction and are not as likely to injure yourself now!

Apologies I am a bit biased against Harley bikes after working on them a lot, and finding the Japanese bikes far superior in many many ways including wrenchability, handling, performance, weight, Etc
I don't take too well to people insulting Japanese bikes and boasting about 900 lb Harleys that are only designed to sound and perform like an antique tractor engine and haul two heavy riders at a very casual pace...

If you want to see pot metal, you should come check out my wife's 86 1337cc Harley FXR! Whopping 56hp out of a colossal 1337cc's! I think that thing is made of pig iron and pot metal!!!! 640 lbs and slow as can be, my Japanese drum brakes on my antique dirtbike stopped about 10 times better than the front disc on that thing! And that's how they were from the factory!

The only thing thought was pot metal on these bikes is the zinc aluminum alloy that the carburetors are made of, and Harleys use the same. S&S and Mikuni both use aluminum on their nicer carburetors however.

Hopefully you can take away from this my concerns and suggestions for your bike, & not try to slam superior Japanese bikes in favor of Harleys, while talking to a forum full of people that chose to go against the grain of the typical American "biker" culture ("Half the bike for twice the price" = Harley). I don't like to be referred to as a biker, instead I call myself a vintage motorcycle fanatic, a motorcycle rider, motorcycle addict, two wheeled addict in general, pedal powered, knobbies and premix, four stroke street bike, whatever!

If you need it lower than it is now, definitely look into shaving the seat. Much better option.

Best of luck, and thanks for joining the GS forum! We'll get you set straight on any mechanical issues that you have. Just be courteous come in here with a Harley-only attitude, unless you are comparing a modern Harley regulator-rectifier to the old POS GS units... I WILL NOT argue that point!!! Upgrade to a Polaris OEM # 4012941 for better reliability than most anything else - we would be glad to point you in the right direction on how to test the stator, install that, and make a few modern wiring upgrades to the bike.
 
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Also, compared to Harley's, one of the many reasons these make a lot better horsepower up top is because they use a solid lifter type camshaft. A lot of Harleys use hydraulic lifters because they are darn near impossible to get into if one were to need to do a valve adjustment, especially some of the frames being a quarter inch above the rocker box cover. The Allen wrench needed to take the cover off is close to 2 inches tall! This is a big problem!

So just know that these will need periodic valve adjustments to keep them running like a top. I believe you have a 16 valve version, which is the easier to do valve adjustments on. No shims to swap out.

Don't let my defense of Japanese bikes and my shared experiences of poor Harley engineering dissuade you, we are generally a very helpful bunch here and I'm sure everyone will be eager to help you make this bike work well for you. If you are ever looking for something a little bit lighter weight, I would highly recommend a GS 650, as it is lower, a fair bit lighter, and makes really good power due to the advanced head and piston design despite still being a two valve per cylinder engine.

Best of luck, have fun riding, and be safe!
 
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