GS850G got a little clutch slip

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  • Chris G
    • Mar 2026

    #1

    GS850G got a little clutch slip

    going on, it's not all the time, usually in top gear when giving it some, I'm going to try replace the springs first question is do I replace with OEM items or EBC who always tend to advertise there clutch sets etc as being 10% more heavy duty/stiffer!!!! I don't want to have to use both hands to pull the clutch in the bike had done very little milage in 10yrs and the clutch did slip more when I first got it, possibly due to the plates drying out a little, your thoughts please.
  • tkent02
    Forum LongTimer
    Past Site Supporter
    • Jan 2006
    • 35571
    • Near South Park

    #2
    10% stiffer means a harder clutch pull, and every part in the system wears out sooner. Cable, lever, perch, the clutch basket, all of it. Heavier clutches are not needed unless you are running a seriously higher performance engine, with good OEM springs and if necessary new OEM plates it will not slip at all, ever.

    The springs have been compressed for thirty some years, they are shorter now and can't provide the pressure they once did. They plates may have no wear at all, or may be completely shot, it depends on how badly the previous owners abused the clutch.
    http://img.photobucket.com/albums/v5...tatesMap-1.jpg

    Life is too short to ride an L.

    Comment

    • JTGS850GL
      Forum Guru
      Past Site Supporter
      • Aug 2013
      • 9735
      • GA

      #3
      Take her apart and inspect the clutch plates. If everything checks out, then I'd just replace the springs with OEM.
      http://img633.imageshack.us/img633/811/douMvs.jpg
      1980 GS1000GT (Daily rider with a 1983 1100G engine)
      1998 Honda ST1100 (Daily long distance rider)
      1982 GS850GLZ (Daily rider when the weather is crap)

      Darn, with so many daily riders it's hard to decide which one to jump on next.;)

      JTGS850GL aka Julius

      GS Resource Greetings

      Comment

      • Chris G

        #4
        Thanks fellas, makes good sense to me.

        Comment

        • Chris G

          #5
          Update: everyone one of the clutch springs in under the free length limit of 38.8mm, measured all the drive plates and these are all well within spec, I also found one of the metal driven plates to be distorted all others appear ok.

          I also noticed in the clutch cover near the oil filler, is what I would describe as a jet, when I align the cover to the bike the jet mates with a hollow section of the engine case and appears to head down sump area maybe, question is is this just a breather? I did note that it was partially block, I could blow air through it, I've cleaned it out anyhow.

          Comment

          • wymple
            Forum Sage
            Past Site Supporter
            • Apr 2014
            • 1893
            • SE Iowa

            #6
            Your clutch can slip if you inadvertently use a wrong oil.

            Comment

            • Chris G

              #7
              Originally posted by wymple
              Your clutch can slip if you inadvertently use a wrong oil.
              This has also been in the back of my mind, I'm using a semi synthetic 10W 40 it's not a major brand name but it is specifically for motorcycles think it's Halfords own brand oil, I know folk who use it in there Yamaha XJR 1300 with no issue and these bikes do have some torque.

              Comment

              • JTGS850GL
                Forum Guru
                Past Site Supporter
                • Aug 2013
                • 9735
                • GA

                #8
                Get new springs and replace the warped steel plate. Your clutch will be fine. Oil type is not your problem.
                http://img633.imageshack.us/img633/811/douMvs.jpg
                1980 GS1000GT (Daily rider with a 1983 1100G engine)
                1998 Honda ST1100 (Daily long distance rider)
                1982 GS850GLZ (Daily rider when the weather is crap)

                Darn, with so many daily riders it's hard to decide which one to jump on next.;)

                JTGS850GL aka Julius

                GS Resource Greetings

                Comment

                • Chris G

                  #9
                  All back together, lever feels much better now with new spring, and replaced the dodgy driven plate, give it a test over the week end.

                  Comment

                  • londonboards
                    Forum Sage
                    Past Site Supporter
                    • Aug 2012
                    • 1168
                    • Canterbury, UK

                    #10
                    Chris G - I use that Halfords ?29.99 for 5 litres stuff. Works well for me. Might just change the oil a little more frequently that with a more expensive brand.

                    I recently changed my clutch springs too (they are expensive OEM are they not!) and it cleared up the little slip as you described, in top gear. It's when it's in top and meeting the most resistance that it tends to slip.

                    Yes I also spotted the brass jet in the side of the clutch housing and just assumed that it was there to direct oil at the clutch. Does that make sense?

                    Greetings
                    Richard
                    sigpic
                    GS1150 EF bought Jun 2015
                    GS1150 ES bought Mar 2014: ES Makeover Thread AND blog: Go to the Blog
                    GS1100 G (2) bought Aug 2013: Road Runner Project Thread AND blog: Go to the Blog
                    GS1100 G (1) Dad bought new 1985 (in rebuild) see: Dad's GS1100 G Rebuild AND blog: Go to the Blog
                    Previously owned: Suzuki GS750 EF (Canada), Suzuki GS750 (UK)(Avatar circa 1977), Yamaha XT500, Suzuki T500, Honda XL125, Garelli 50
                    Join the United Kingdom (UK) Suzuki GS Facebook Group here

                    Comment

                    • brownford

                      #11
                      I just replaced the springs on mine and it still slips. Plates measured almost new. I've either got to pony up for new plates or try the deglazing method I read on here somewhere.

                      Comment

                      • Chris G

                        #12
                        Originally posted by londonboards
                        Chris G - I use that Halfords ?29.99 for 5 litres stuff. Works well for me. Might just change the oil a little more frequently that with a more expensive brand.

                        I recently changed my clutch springs too (they are expensive OEM are they not!) and it cleared up the little slip as you described, in top gear. It's when it's in top and meeting the most resistance that it tends to slip.

                        Yes I also spotted the brass jet in the side of the clutch housing and just assumed that it was there to direct oil at the clutch. Does that make sense?

                        Greetings
                        Now then Richard, how much we're you charged for the springs? When I put mine up against the old ones they were at least 2.5 to 3mm longer, yep hope this sorts it out, just got 5lts of Motul 5000 10w 40 of flea bay from DemonTweaks cost around ?23 delivered, use this in my XJR its good stuff.

                        Comment

                        • tkent02
                          Forum LongTimer
                          Past Site Supporter
                          • Jan 2006
                          • 35571
                          • Near South Park

                          #13
                          Originally posted by londonboards
                          I recently changed my clutch springs too (they are expensive OEM are they not!) and it cleared up the little slip as you described, in top gear. It's when it's in top and meeting the most resistance that it tends to slip.
                          Just curious what you paid for springs?
                          They are usually very inexpensive.
                          http://img.photobucket.com/albums/v5...tatesMap-1.jpg

                          Life is too short to ride an L.

                          Comment

                          • Chris G

                            #14
                            Cost me approx ?3.50 each inc Vat equates to around $5.88 each.

                            Comment

                            • Guest

                              #15
                              Originally posted by wymple
                              Your clutch can slip if you inadvertently use a wrong oil.
                              It can??

                              Comment

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