Keep track of the thickness of the shim you end up with for each valve. Since the valves were disturbed, it's probable that your clearances will change in your next 3,500 miles, and having that shim 'map' will come in really handy next time around. (Imagine how handy it'd be right how, for example...).
Feeler Gauge Wont Go Through Cam Lobes
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Before you get rolling, I'd pull the shims (one at a time, of course) and measure them. Write down the measurements. It helps to be able to swap a shim from one valve to another as needed, but you'll also find your thinnest shim, which might -- MIGHT -- be thin enough to make measurements. Probably you'll wind up procuring shims twice, but that's not the end of the world.
Keep track of the thickness of the shim you end up with for each valve. Since the valves were disturbed, it's probable that your clearances will change in your next 3,500 miles, and having that shim 'map' will come in really handy next time around. (Imagine how handy it'd be right how, for example...).and God said, "Let there be air compressors!"
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2009 Suzuki DL650 V-Strom, 2004 HondaPotamus sigpic Git'cha O-ring Kits Here! -
I've never done a hot check Steve. Too lazy. The reason for doing the fan cool down is because I help a local member do maintenance on his 850 and we usually drink a beer (or two) while draining the oil and cooling the engine with a fan before we dig into the valves. Most of the time the valves are okay or maybe just one or two need a shim.Ed
To measure is to know.
Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182
Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846
Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf
KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-ResurrectionComment
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mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
#1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
#2 son: 1980 GS1000G
Family Portrait
Siblings and Spouses
Mom's first ride
Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
(Click on my username in the upper-left corner for e-mail info.)Comment
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sharpy
"Feeler Gauge Wont Go Through Cam Lobes" Almost none will. but most of the time they go under the lobes between the shims and lobesComment
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-Mal
"The only reason for time is so that everything doesn't happen at once." - B. Banzai
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78 GS750EComment
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I read recently, that it's quite acceptable to skim the ends of the valve stems, to shorten them and make it less necessary to find the unobtainium thin shims.
I'm thinking to have all mine skimmed, as the head is apart, then I can use up my box of thick shims and have some play available for when the gap gets smaller again.
Any reason why I shouldn't?Richard
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GS1150 EF bought Jun 2015
GS1150 ES bought Mar 2014: ES Makeover Thread AND blog: Go to the Blog
GS1100 G (2) bought Aug 2013: Road Runner Project Thread AND blog: Go to the Blog
GS1100 G (1) Dad bought new 1985 (in rebuild) see: Dad's GS1100 G Rebuild AND blog: Go to the Blog
Previously owned: Suzuki GS750 EF (Canada), Suzuki GS750 (UK)(Avatar circa 1977), Yamaha XT500, Suzuki T500, Honda XL125, Garelli 50
Join the United Kingdom (UK) Suzuki GS Facebook Group hereComment
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There's no reason why you cannot do that just be careful they are not taken back too much although I have seen that happen and a small amount filed off the collets/ keepers to get the clearance required.The big guy up there rides a Suzuki (this I know)
1981 gs850gx
1999 RF900
past bikes. RF900
TL1000s
Hayabusa
gsx 750f x2
197cc Francis Barnett
various British nailsComment
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The workshop manual details how to do this and gives the maximum amount that can be taken off.I read recently, that it's quite acceptable to skim the ends of the valve stems, to shorten them and make it less necessary to find the unobtainium thin shims.
I'm thinking to have all mine skimmed, as the head is apart, then I can use up my box of thick shims and have some play available for when the gap gets smaller again.
Any reason why I shouldn't?79 GS1000S
79 GS1000S (another one)
80 GSX750
80 GS550
80 CB650 cafe racer
75 PC50 - the one with OHV and pedals...
75 TS100 - being ridden (suicidally) by my fatherComment
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sharpy
If you got your head done at a respectable head guy (NOT car places) im talking about people who know there stuff. They will cut ure valve seats and valves and trim the tip aswell so when it goes back in there is minimal stuffing around with shims. If there is major fiddling around you took it to the wrong place.I read recently, that it's quite acceptable to skim the ends of the valve stems, to shorten them and make it less necessary to find the unobtainium thin shims.
I'm thinking to have all mine skimmed, as the head is apart, then I can use up my box of thick shims and have some play available for when the gap gets smaller again.
Any reason why I shouldn't?Comment
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The biggest sin some of these guys commit is not redoing the slight bevel on the tip edge. As received, the sharp edge left will rip a new stem seal when installing the valve...If you got your head done at a respectable head guy (NOT car places) im talking about people who know there stuff. They will cut ure valve seats and valves and trim the tip aswell so when it goes back in there is minimal stuffing around with shims. If there is major fiddling around you took it to the wrong place.Comment


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