Knocking sound after valve clearance. Vid

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  • akronos
    • Feb 2026

    #1

    Knocking sound after valve clearance. Vid

    this morning I adjusted the valve clearance, setting it as manual to 0.10: I state that I have a GS1150. I also removed the chain tensioner to clean it. Obviously all the procedures done with the crankshaft at the right T point. When I reassembled everything, this annoying ticking occurs, I don't understand if it depends on the chain tensioner or on the valves.

  • Gorminrider
    Forum Sage
    Past Site Supporter
    • Aug 2012
    • 4803
    • British Columbia, Canada

    #2
    firstly, sounds like a loose tappet. yes, it's annoying if it's just one valve that's loose...you could try again.
    It's not the cam-chain tensioner..surely you weren't turning the motor backwards when you were setting valve clearances...?

    even then, you wouldn't get too far wrong setting valves unless you are fiddling with the tensioner. It's more-or-less held in place by its "self-tensioning" design

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    • akronos

      #3
      I'm sure I didn't rotate the engine back. I put the letter T in the right place and proceeded to adjust the valve game (on my GS1150 there are no shims but arm rocker). After adjusting the game I removed the chain tensioner (without moving the engine), cleaned and changed the gasket, then I reassembled everything. I have something wrong in the installation of the chain tensioner?

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      • Gorminrider
        Forum Sage
        Past Site Supporter
        • Aug 2012
        • 4803
        • British Columbia, Canada

        #4
        I'm sure I didn't rotate the engine back
        Ok, Milano. Of course you didn't... I was just trying to get every possiblity to answer your original question...and I'm here to learn too!

        But I really don't think reinstalling the tensioner is going to make a single valve tap. Or any valve, really.

        And, your engine sounds very good! I would say just to double-check the clearances. As you know, tightening the lock nuts while holding the adjuster stem is tricky.
        Also, when you do adjust the valves, make sure the arms with the adjusters are loose (the valve is closed then) and lift them up as much as they will go with your fingers before sliding the feeler gauge in......

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        • akronos

          #5
          I found the problem, a thread of the rocker arm is ruined and the threaded bar with the nut no longer tightens. How do I proceed now? Do I have to buy the whole new piece or can I fix the thread?

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          • Grimly
            Forum Guru
            Past Site Supporter
            Super Site Supporter
            • Sep 2012
            • 5764
            • Ireland

            #6
            I'd be inclined to buy a new one (or a good used item) rather than risk a repair on that. If something falls off it won't be good.
            Dave
            '79 GS850GN '80 GS850GT
            Only a dog knows why a motorcyclist sticks his head out of a car window

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            • Gorminrider
              Forum Sage
              Past Site Supporter
              • Aug 2012
              • 4803
              • British Columbia, Canada

              #7
              Do I have to buy the whole new piece or can I fix the thread?
              Yes replacing all of it including the screw is best... If you have scrap yards there, other Suzukis (GSX types) might use the same part...? of course, take the old one with you to compare..
              or a machinist could try to fix it. If I were fixing it myself, it'd need drilling out to a larger size and replacing with different adjuster stem. I would need sharp new, taps and dies to suit...I might have to make the stem from scratch...Money, time, and, it'd take me a long while to stop listening for my fix to come undone. Every time I adjusted valves thereafter, I would need a different wrench to undo the locknut on my home-made adjuster....
              These things add up versus the simple joy of the correct replacement.

              Comment

              • londonboards
                Forum Sage
                Past Site Supporter
                • Aug 2012
                • 1168
                • Canterbury, UK

                #8
                You can still get these from Suzuki (at least we can in the UK).

                I think early Bandit or GSXR rockers are a straight swap ( you might have to grind the little bump off ) but someone on here will know for sure.

                Failing that, I could send you a used one for the cost of postage to Milano.
                Richard
                sigpic
                GS1150 EF bought Jun 2015
                GS1150 ES bought Mar 2014: ES Makeover Thread AND blog: Go to the Blog
                GS1100 G (2) bought Aug 2013: Road Runner Project Thread AND blog: Go to the Blog
                GS1100 G (1) Dad bought new 1985 (in rebuild) see: Dad's GS1100 G Rebuild AND blog: Go to the Blog
                Previously owned: Suzuki GS750 EF (Canada), Suzuki GS750 (UK)(Avatar circa 1977), Yamaha XT500, Suzuki T500, Honda XL125, Garelli 50
                Join the United Kingdom (UK) Suzuki GS Facebook Group here

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                • akronos

                  #9
                  how much do you ask for the parts? I live in Toscana I can send you the complete address so you can send me the piece

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