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Re-Instatement of 83 GSX750 EZ from a 7/11 to a 750 & creating a new 1100

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    #16
    Warrant of Fitness? I presume that's a $ 70 vehicle inspection every 6 mo.?... And I thought some of our states had strict rules.
    1983 GS1100E, 1983 CB1100F, 1991 GSX1100G, 1996 Kaw. ZL600 Eliminator, 1999 Bandit 1200S, 2005 Bandit 1200S, 2000 Kaw. ZRX 1100

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      #17
      20220918-152008.jpg
      So it is pretty grimy as it as sat in a shed for years but a bit of scrubbing should refresh it. Usually the more oily gunk that is covering the engine the better protection it has had over the years.
      Unfortunately I also found it was missing the Signal Generator Assembly so another order was sent off to Germany.
      80 GSX1100 ET
      82 GSX750 EZ
      84 GSX1150 ES
      86 GSX750 ES
      10 GSXR1000

      Comment


        #18
        The Engine internals were in a much better state than expected so that was a pleasant surprise

        engine2.jpg

        While I waited for bits to turn up I started the removal of the 1100 engine from the bike using my trusty Gazebo frame
        80 GSX1100 ET
        82 GSX750 EZ
        84 GSX1150 ES
        86 GSX750 ES
        10 GSXR1000

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          #19
          I have used this method previously on my 1150 and makes the job do-able for 1 person

          engine-removal1.jpg

          The combination of straps, car jack, bricks & Timber got me there
          80 GSX1100 ET
          82 GSX750 EZ
          84 GSX1150 ES
          86 GSX750 ES
          10 GSXR1000

          Comment


            #20
            Almost there. Just got to keep it all balanced

            engine-removal2.jpg





            80 GSX1100 ET
            82 GSX750 EZ
            84 GSX1150 ES
            86 GSX750 ES
            10 GSXR1000

            Comment


              #21
              And its free

              engine-removal3.jpg


              While waiting for 750 engine bits to turn up I have been able to source an 1100 with no engine and the bits that are rusted or broken I generally have spares for so I am going to progress down that bike route next
              80 GSX1100 ET
              82 GSX750 EZ
              84 GSX1150 ES
              86 GSX750 ES
              10 GSXR1000

              Comment


                #22
                I managed to pick this up on TradeMe recently. All you Americans will squeal when I tell you the price but I consider it a reasonable deal at $1700 20230226-161026.jpg

                It has all the bits I required and it has valid Registration number so all I have to do is get new engine installed, A WOF and its legal.
                80 GSX1100 ET
                82 GSX750 EZ
                84 GSX1150 ES
                86 GSX750 ES
                10 GSXR1000

                Comment


                  #23
                  It did come with other bits and spares

                  spares.jpg

                  Although it doesn't have a whole engine it did come with cylinder block, cylinder head, airboxes and it saved me a couple of hundred dollars in more orders to Germany so it effectively cost $1500
                  80 GSX1100 ET
                  82 GSX750 EZ
                  84 GSX1150 ES
                  86 GSX750 ES
                  10 GSXR1000

                  Comment


                    #24
                    And it came with a Crankshaft

                    spares2.jpg

                    I think its in reasonable condition so I should be able to sell it for a few hundred dollars later on.
                    80 GSX1100 ET
                    82 GSX750 EZ
                    84 GSX1150 ES
                    86 GSX750 ES
                    10 GSXR1000

                    Comment


                      #25
                      Originally posted by ensure View Post
                      I managed to pick this up on TradeMe recently. All you Americans will squeal when I tell you the price but I consider it a reasonable deal at $1700 20230226-161026.jpg

                      It has all the bits I required and it has valid Registration number so all I have to do is get new engine installed, A WOF and its legal.
                      Many years ago, a friend who made his living in sales told me
                      It doesn't matter if the customer gets a good deal, what matters is the customer THINKS he got a good deal
                      Paul


                      sigpic




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                        #26
                        The whole object of this part of the project is to onsell it ASAP as I already have a pristine 81 GSX1100 and I think I will make a moderate profit so I definitely think I got a good deal.
                        Even if I dont it doesnt matter as it keeps me occupied for long periods.

                        It only took an afternoon to turn it into this pile of bits

                        In-pieces1.jpg

                        I will now go through all the bits and see whats good, bad or needs replacing
                        80 GSX1100 ET
                        82 GSX750 EZ
                        84 GSX1150 ES
                        86 GSX750 ES
                        10 GSXR1000

                        Comment


                          #27
                          Whichever way you go, you'll have either an extra bike, or a pile of parts to sell to offset the costs. The 750 engine looked good inside, like the PO changed the oil, and it wasn't dark brown.

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                            #28
                            I have reviewed all the bits I pulled off the bike and the Forks are gone
                            forks.jpg
                            80 GSX1100 ET
                            82 GSX750 EZ
                            84 GSX1150 ES
                            86 GSX750 ES
                            10 GSXR1000

                            Comment


                              #29
                              A PO seemed to love the colour Red as the frame and swingarm are painted this lovely shade. I am going to strip the swingarm back to bare metal

                              20230227-171558.jpg

                              The frame has the red base but the black topcoat is just floating off in lots of locations so I will strip the black off, clean up the red base coat and repaint (Black)
                              80 GSX1100 ET
                              82 GSX750 EZ
                              84 GSX1150 ES
                              86 GSX750 ES
                              10 GSXR1000

                              Comment


                                #30
                                So I stripped all the flakey paint off and gave it a quick spray with some black paint and started the re-assembley. I had another set of forks laying around so they have gone in. and the 1100 engine has gone in
                                20230318-143313.jpg
                                Attached Files
                                80 GSX1100 ET
                                82 GSX750 EZ
                                84 GSX1150 ES
                                86 GSX750 ES
                                10 GSXR1000

                                Comment

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