82 1100G Restoration...

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  • Nessism
    Forum LongTimer
    GSResource Superstar
    Past Site Supporter
    Super Site Supporter
    • Mar 2006
    • 35788
    • Torrance, CA

    #46
    A sisal wheel with black cutting compound speeds up polishing projects.

    Ed

    To measure is to know.

    Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

    Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

    Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

    KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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    • Higgibaby

      #47
      Originally posted by Nessism
      A sisal wheel with black cutting compound speeds up polishing projects.

      won't that leave some pretty course scratches on the aluminum?

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      • JTGS850GL
        Forum Guru
        Past Site Supporter
        • Aug 2013
        • 9735
        • GA

        #48
        Just depends on what final finish you're looking for. If you like a more satin finish then the sisal wheel will work well. If you're going for a bright polished finish I use Aluminum aircraft paint remover to get the OEM finish off. I then use progressively finer sand paper from as course as 400 grit down to as fine as 2500. Just depends on what you have to start with. After that I use a soapy Brillo pad and then some Mothers Aluminum Mag and Wheel polish. I could probably save myself some time and effort by using a buffing wheel, but I kind of like doing it this way.
        http://img633.imageshack.us/img633/811/douMvs.jpg
        1980 GS1000GT (Daily rider with a 1983 1100G engine)
        1998 Honda ST1100 (Daily long distance rider)
        1982 GS850GLZ (Daily rider when the weather is crap)

        Darn, with so many daily riders it's hard to decide which one to jump on next.;)

        JTGS850GL aka Julius

        GS Resource Greetings

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        • Higgibaby

          #49
          Invariably when you order new parts, they have some differences as the availability gets slimmer. So they need to be back to black, so with some oxide mix I have I can get the original color...



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          • Higgibaby

            #50
            Painted!! Yes! Now I can start piecing her back together, and when it's nice and warm outside the motor will be on )















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            • Charlie G
              Forum Guru
              Past Site Supporter
              Super Site Supporter
              • Feb 2009
              • 6440
              • Siskiyou county

              #51
              Looking nice.

              cg
              sigpic
              83 GS1100g
              2006 Triumph Sprint ST 1050

              Ohhhh!........Torque sweet Temptress.........always whispering.... a murmuring Siren

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              • Higgibaby

                #52
                Starting to rebuild







                And this was a new decal i got for the ignition...came out well!

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                • Higgibaby

                  #53
                  Seatpan ready to go



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                  • Guest

                    #54
                    Things are looking really nice, enjoying this thread.

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                    • Higgibaby

                      #55
                      So my handy dandy little transport cart thing broke and the bike had to come off it, and the darn frame was too heavy for my puny arms to lift so I had to attach the rear wheel and handlebars to move it around! Darn...but making some progress, it's all loosely put together, then I'll torque all the bolts that I know I'm not gonna remove again for the motor going in...here are some progress shots.

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                      • londonboards
                        Forum Sage
                        Past Site Supporter
                        • Aug 2012
                        • 1168
                        • Canterbury, UK

                        #56
                        Oh this is so sweet. I have to get on with my project.

                        Greetings
                        Richard
                        sigpic
                        GS1150 EF bought Jun 2015
                        GS1150 ES bought Mar 2014: ES Makeover Thread AND blog: Go to the Blog
                        GS1100 G (2) bought Aug 2013: Road Runner Project Thread AND blog: Go to the Blog
                        GS1100 G (1) Dad bought new 1985 (in rebuild) see: Dad's GS1100 G Rebuild AND blog: Go to the Blog
                        Previously owned: Suzuki GS750 EF (Canada), Suzuki GS750 (UK)(Avatar circa 1977), Yamaha XT500, Suzuki T500, Honda XL125, Garelli 50
                        Join the United Kingdom (UK) Suzuki GS Facebook Group here

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                        • growler

                          #57
                          wow, that looks amazing. nice work!

                          Comment

                          • Higgibaby

                            #58
                            Originally posted by londonboards
                            Oh this is so sweet. I have to get on with my project.

                            Greetings
                            thanks Richard, did you get my message I sent through here?

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                            • Good Times

                              #59
                              It's looking GREAT HB!

                              Comment

                              • Higgibaby

                                #60
                                Well, the build is going well...getting most of it together now, although I did buy the wrong rear tire! Doh!! But here's a little before and after sneak peak before I do the same with the rest of the bike



                                before



                                after

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                                Working...