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GS750 850 upgrade

  • Thread starter Thread starter dlanes
  • Start date Start date
If you're building a cafe racer I'd stick with the 750 and do whatever mods you can / want to with the motor. The 750 has the BIG advantage of having a kickstart - in my book a must have for a pukka cafe job.
 
If you're building a cafe racer I'd stick with the 750 and do whatever mods you can / want to with the motor. The 750 has the BIG advantage of having a kickstart - in my book a must have for a pukka cafe job.

Interesting, know nothing about the 550 so didn't know their is no kickstart model, or the don't date to the kickstart days. I agree on the kickstart. This WHOLE line of thinking may be out the window though if the guy near me with an 1100E for sale for $400 hasn't aready moved it (and it isn't a rusted out hulk). My plan was to hack up a smaller bike, but that's a deal I can't refuse.
 
If you're looking for a performance increase then use the tried and true methods.

1) Exhaust and pod setup - cheapest and easiest, make sure you tune carbies well though or you will end up with less horsepower.

Done

2) Carbies - get some smoothbores to suit. Once they're set up they'll decimate all.
Which ones?

4) Mild cam - often referred to as a 'Stage 1' cam, these will give an increase in performance while retaining most of the stock usability and reliability.
From where?

I need something to keep me busy over the winter ;)
 
Interesting, know nothing about the 550 so didn't know their is no kickstart model, or the don't date to the kickstart days. I agree on the kickstart. This WHOLE line of thinking may be out the window though if the guy near me with an 1100E for sale for $400 hasn't aready moved it (and it isn't a rusted out hulk). My plan was to hack up a smaller bike, but that's a deal I can't refuse.

The earlier 550s did have kickstarts (plus the bonus of 6 gears - all years) and they can make great cafe racers as well - just a bit less power than a 750. Both 550 and 750 came with spoked wheels which is another key factor for a cafe build.

(Yeah I know some guys have made some great cafe bikes without a kicker / spoked wheels but it does make the whole job easier).
 
First, what bike...

You probably don't want smoothbores. They are very tricky on the street (and $1000 a set), RS Flatslides are less tricky, but still take getting used to (and are $800), a slightly larger carb (and an engine that can use the extra fuel) like going from a 34 mm to a 36 mm or 38 mm CVs is a better all around choice (IMO, and more in the $100 to $300 dollar range)

APE (and others) sell Web Cams, they make multiple grinds. The "least" aggressive of those just gives a little more bottom end and doesn't require other mods (like shim under bucket conversion), just maybe HD valve springs.

After that you get into things that involve major engine work, oversized valves, bigger pistons, etc...
 
The earlier 550s did have kickstarts (plus the bonus of 6 gears - all years) and they can make great cafe racers as well - just a bit less power than a 750. Both 550 and 750 came with spoked wheels which is another key factor for a cafe build.

(Yeah I know some guys have made some great cafe bikes without a kicker / spoked wheels but it does make the whole job easier).

My head is spinning for sure with all the options. A lot depends on what falls in my lap (at the right price) now that I'm actively searching. I agree on spoked wheels as well. A must on a cafe bike.
 
First, what bike...

You probably don't want smoothbores. They are very tricky on the street (and $1000 a set), RS Flatslides are less tricky, but still take getting used to (and are $800), a slightly larger carb (and an engine that can use the extra fuel) like going from a 34 mm to a 36 mm or 38 mm CVs is a better all around choice (IMO, and more in the $100 to $300 dollar range)

APE (and others) sell Web Cams, they make multiple grinds. The "least" aggressive of those just gives a little more bottom end and doesn't require other mods (like shim under bucket conversion), just maybe HD valve springs.

After that you get into things that involve major engine work, oversized valves, bigger pistons, etc...

A '77 750 which I don't mind investing a little time and money in. I am happy to accept my limitations of patience and expertise so I am trying not to take too large a bite. I am looking at the 850 pistons and cylinders being discussed here, and like I mentioned carbs/cams. Anything that involves someone not doing me a favour and doing paid work on the engine is out of the question as wages here are too high, and everything needs to be on a DIY level.
 
A '77 750 which I don't mind investing a little time and money in. I am happy to accept my limitations of patience and expertise so I am trying not to take too large a bite. I am looking at the 850 pistons and cylinders being discussed here, and like I mentioned carbs/cams. Anything that involves someone not doing me a favour and doing paid work on the engine is out of the question as wages here are too high, and everything needs to be on a DIY level.

Not sure what all the carb options are on the older bikes (with VM carbs) other than smoothbores, which are VERY pricey. Someone will chime in I'm sure.

Pretty much everything is DIY except the machine shop work (unless you have the gear and the expertise).
 
The older rides with VM carbs will generally benefit in the top end from fitment of a slightly larger size than stock, often just from the next model up and the jetted to suit. As mentioned above, you will be able to find these commonly and relatively cheaply. If you can retrofit the CV carbs they are good for an extra horse or two, plus potential economy benefits.

As for the 4 mods I mentioned, only the head shave is a machine shop job, and its not a pricey one as far as they go. All the rest you could do by yourself with a toolkit, some new gaskets and a bit of patience. I know how it is with the DIY, I'm a student at the moment and am fairly strapped for cash. One thing though, if you haven't got a decent socket and ring-end set yet then I'd definitely invest. Most useful thing to spend your money on is often a good set of tools.

Cheers - boingk
 
Going back to my 79 GS750, I am leaning towards an 850 cylinders and pistons for simplicity and cost (ie no machining needed) and I think stock compression may be preferable as the bike was originally designed this way. Also I want to keep stock airbox and have no interest in messing with the cams as currently I really like the rideablity and amount of power as it is (anything extra is a bonus of course).

But for arguments sake and cost aside, what is the best end result, in everyday use, between a rebore of my existing 750 cylinders with an 844 wiseco kit that ups the compression, and the above? Given that in my case I will be riding 95% of the time in peak hour traffic commuting. Would the wiseco upgrade reduce the longevity of the engine and be more temperamental?
 
Going back to my 79 GS750, I am leaning towards an 850 cylinders and pistons for simplicity and cost (ie no machining needed) and I think stock compression may be preferable as the bike was originally designed this way. Also I want to keep stock airbox and have no interest in messing with the cams as currently I really like the rideablity and amount of power as it is (anything extra is a bonus of course).


But for arguments sake and cost aside, what is the best end result, in everyday use, between a rebore of my existing 750 cylinders with an 844 wiseco kit that ups the compression, and the above? Given that in my case I will be riding 95% of the time in peak hour traffic commuting. Would the wiseco upgrade reduce the longevity of the engine and be more temperamental?

I don't think it will effect the longevity. It might require premium gas, and it's more expensive. $50 a hole for the bore job, so $200, another $90 for the rings unless they are included in your $300 (or more) set of wisecos. You're in 5 or 6 bills minimum. IMO, and others may disagree, but Pod filters and carbs properly jetted for them would give you almost as much top end increase as boring it 100 CC and keeping the stock airbox.
 
I don't think it will effect the longevity. It might require premium gas, and it's more expensive. $50 a hole for the bore job, so $200, another $90 for the rings unless they are included in your $300 (or more) set of wisecos. You're in 5 or 6 bills minimum. IMO, and others may disagree, but Pod filters and carbs properly jetted for them would give you almost as much top end increase as boring it 100 CC and keeping the stock airbox.


Thanks for the reply.

My current cylinders are scatched and burning oil, so I have to rebore or replace them, thats why I figured I may as well go up to 850cc.

Will the wiseco's give a noticeable performance advantage over stock GS850 cylinders and pistons? And are they more likely to overheat? Is premium petrol the only other modification required and I guess what I'm really wondering is why the original GS750 compression is 8.7:1 and how the wiseco manages 10.25:1 and yet a new GSX1400 compression and similar is still 9.5:1.
 
Thanks for the reply.

My current cylinders are scatched and burning oil, so I have to rebore or replace them, thats why I figured I may as well go up to 850cc.

Will the wiseco's give a noticeable performance advantage over stock GS850 cylinders and pistons? And are they more likely to overheat? Is premium petrol the only other modification required and I guess what I'm really wondering is why the original GS750 compression is 8.7:1 and how the wiseco manages 10.25:1 and yet a new GSX1400 compression and similar is still 9.5:1.

I'm pretty sure it has to do with the shape of the top of the piston (the compression of the Wiseco Pistons). The premium gas is just because of the high compression. Compression makes the gas easier to ignite, so in a high compression engine the residual heat from the last time the cylinder fired can cause the gas to ignite before the spark plug fires. That is pre-ignition and will damage the engine. The upside is that higher compression, and it's more violent explosion get's more horsepower out of the same displacement. So to answer your question I think yes, there would SOME performance advantage to Wisecos over stock 850 pistons, but also a much bigger price tag. The cheapest route would be probably an 850 engine with pretty good compression then you just hone the cylinders, maybe re-ring, and off you go. Saving the 200 for the bore of the 750 cylinders and the several hundred for the wiseco pistons.
 
Lower compression engines generally give less power but a better spread of it and from lower rpm - think of a Harley and you're on the money. Higher compression engines generally produce more power over a narrower spread - think of a supersport 600.

As far as compression ratios go, 10.25 isn't much. Modern supersport 600's are commonly around 13:1. 850's run a standard compression ratio of 8.8:1, which is really quite low. Nudging it up a tad would give you a bit more power for sure.

Cheers - boingk
 
Lower compression engines generally give less power but a better spread of it and from lower rpm - think of a Harley and you're on the money. Higher compression engines generally produce more power over a narrower spread - think of a supersport 600.

Cheers - boingk


So lower comp means more low end torque? Which I have to say is why I really like my motor.
 
So lower comp means more low end torque? Which I have to say is why I really like my motor.

Not true. I run 10.5-1 on my '79 850 which torques great from 3000 - 9500 rpm. Still running 91 octane (Ron), without detonation. :-k
Minor changes to valve pockets and have ditched the points for electronic ignition. Still running stock VM carbs with modified airbox. Don't you believe for a moment that the stock 850 setup is the best it can be. ;)
 
While lower compression won't automatically give you more torque, it does often make for a cruisier engine. It'll still charge hard if its tuned that way though (GS's are). Increasing the compression will give you a bit more kick and a meaner exhaust note. It may make the engine run a tad (I said 'tad', not 'a lot') hotter, but thats about it. I'd actually be interested to see its effect on fuel economy.

As for stock setups from this era being the best they could be? Nope, not in my book. One look at the stock airbox had me gagging, I figured I may as well fit pods as it couldn't be worse in terms of intake turbulence and would only be better in terms of weight, airflow and ease of maintenance. Plus they look and sound cool B)

Cheers - boingk
 
While lower compression won't automatically give you more torque, it does often make for a cruisier engine. It'll still charge hard if its tuned that way though (GS's are). Increasing the compression will give you a bit more kick and a meaner exhaust note. It may make the engine run a tad (I said 'tad', not 'a lot') hotter, but thats about it. I'd actually be interested to see its effect on fuel economy.

As for stock setups from this era being the best they could be? Nope, not in my book. One look at the stock airbox had me gagging, I figured I may as well fit pods as it couldn't be worse in terms of intake turbulence and would only be better in terms of weight, airflow and ease of maintenance. Plus they look and sound cool B)

Cheers - boingk

Probably the biggest "bang for the buck" performance thing you can do (Pods) for $200 or so (the pods and the re-jetting) it wakes it up quite a bit. It does move the power curve up a little bit.
 
The older rides with VM carbs will generally benefit in the top end from fitment of a slightly larger size than stock, often just from the next model up and the jetted to suit. As mentioned above, you will be able to find these commonly and relatively cheaply. If you can retrofit the CV carbs they are good for an extra horse or two, plus potential economy benefits.

When you say the next size up, are we talking looking for a set off an 850 or just something as simple as if I have VM26's now looking for VM28's?

Cheers ;)
 
Pods on the VM equipped bikes isn't a bad deal. Takes some
patience and tuning but the mechanical carbs are more accepting
of the fitment than the CV carbs which rely on vacuum to operate correctly and changing airflow can cause issues which even a jet kit won't resolve completely. Provided you understand that you simply can't jus wack the throttle open (which leads to a vacuum dump and will make to
motor bog for a second)

Anyway IMO the bang for the buck issue. Using the 850 jugs and pistons will give you a little pick me up but if you can couple that with pods and a pipe and even aftermarket cams (which will require degreeing to get what you want out of them) and you can really wake those 750 motors up. The bonus here is that the 750 motors are one of if not THE most durable of the GS motors built. They're the only one that used a straight cut gear set. I've not seen but heard tales of them getting overbores and turbo kits and getting flogged to hell and back and lapping it up with vigor. Hop that baby up. You're not gonna hurt it unless you're actually trying to and even then it may laugh at your attempts.
 
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