OK, back up a few yards before punting. :-k
1. Intake boots are about $11-12 each.
2. Mikuni jets are $6.09 each at
Jets R Us. Not for sure which size you need, you might end up getting a few different sizes. If you don't order them all at once, figure in additional shipping and wait times.
3. It sounds like the carbs are still not CLEAN. The basic steps you described earlier were on the right track, but there are a bunch of details that were not filled in that are very important to a well-running engine.
4. Please, NEVER drill out jets. Besides the fact that you won't know what size they really are, neither will the next guy. He may change the exhaust to something a bit more "free-flowing" and decide to upsize the mains. He will see "115" on the jets and go to 120. If your drilling job had taken them to about 130 or so, he would actually be DOWNsizing the mains, without knowing it.
5. Another option, not yet mentioned, is a DynoJet kit. I have not priced them lately, but seem to remember that they are about $125, maybe a bit more. The real advantage with the DJ kit is the new needles. Not only do they have multiple grooves for the clip, they have a MUCH different taper, which helps clean up the mid-range.
Bottom line:
Option 1 will cost about $50, you will have a great running bike.
Option 2 will cost about $30 for the first set of jets, another $25-30 for each successive set, if the first set is not quite right.
Option 3 might be free, might cost a few dollars, depending on what chemicals you used and what o-rings you installed. It could also cost a bit more if you were interested in having them done by another forum member. There are a few of us that offer that service for other forum members.
Option 4 should NEVER be done.
Option 5 is the most expensive DIY solution, but is pretty much "plug and play".
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