• Required reading for all forum users!!!

    Welcome!
    Register to access the full functionality of the GSResources forum. Until you register and activate your account you will not have full forum access, nor will you be able to post or reply to messages.

    A note to new registrants...
    All new forum registrations must be activated via email before you have full access to the forum.

    A Special Note about Email accounts!
    DO NOT SIGN UP USING hotmail, outlook, gmx, sbcglobal, att, bellsouth or email.com. They delete our forum signup emails.

    A note to old forum members...
    I receive numerous requests from people who can no longer log in because their accounts were deleted. As mentioned in the forum FAQ, user accounts are deleted if you haven't logged in for the past 6 months. If you can't log in, then create a new forum account. If you don't get an error message, then check your email account for an activation message. If you get a message stating that the email address is already in use, then your account still exists so follow the instructions in the forum FAQ for resetting your password.

    Have you forgotten your password or have a new email address? Then read the forum FAQ for details on how to reset it.

    Any email requests for "can't log in anymore" problems or "lost my password" problems will be deleted. Read the forum FAQ and follow the instructions there - that's what we have one for...

  • Returning Visitors

    If you are a returning visitor who never received your confirmation email, then odds are your email provider is blockinig emails from our server. The only thing that can be done to get around this is you will have to try creating another forum account using an email address from another domain.

    If you are a returning visitor to the forum and can't log in using your old forum name and password but used to be able to then chances are your account is deleted. Purges of the databases are done regularly. You will have to create a new forum account and you should be all set.

Here we go again

Maddevill

Forum Mentor
Hello all,
Well, since I got my red 83GS750E running I guess it's time to start working on the Hi Ho Silver. Same make and model.
Its in similar condition so I'm not expecting too many surprises. Yeeeeahhh....riiight:D

Mad
PXL_20210729_231704115.jpg
 
So, previous owner had removed the cam chain tensioner, then forgot and rotated the engine with a wrench. Intake cam promptly
jumped about 7 teeth. No other issues. I reset the cam and got ready to reinstall the tensioner. Now, lets see.....where did I leave those
BRAND NEW gaskets ???? Oofah ! In my genius, I apparently threw them away. Doh !!
So, bike is sitting while I await new gaskets. Plenty of other things to do though.

Mad
 
Actually I did. But didn't buy it. He actually gave it to me. Nice guy. I hope he doesn't know something terrible about this bike
and forgot to mention it. Lol

Mad
 
Nice. If I recall he bought it as project then it sat. He was a regular here a while back.
 
UPDATE
I got tired of waiting for gaskets so I made my own. Installed tensioner and checked cam timing. Spot on.
Next I adjusted all the valves. All the intakes were just a tiny bit tight. Fixed that. Hooked up my jump box and
verified the motor cranks on the start button. Everything inside looks good. Today I'm going to do some more odds
and ends while I wait for parts.

Mad
 
Another Update
Proper gasket finally arrive so I re installed the tensioner with them. New spark plug cap and new plugs. Coils back in and.....
I HAVE spark ! WOOT!!!
Next up, painting the exhaust and converting to a Polaris rectifier.

MadPXL_20211109_185335858.MP.jpg
 
Got the exhaust painted and changed the oil. In the process I pinched the O ring on the filter cover. Oofah...
So waiting on parts again.

Mad
 
Fork off. The bottom bolt was seized so I had to drill it out. Thankfully no problem there. Waiting for new bolts from Partially.

Mad

PXL_20211124_203745727.jpg
 
When I was taking the forks apart, I discovered that someone previously had left out the small aluminum cone on the end of
the damping rod. Luckily I had the set left over from the red bike so I took one apart and got it. Forks were in ugly shape. Rust on the
retaining clip, oil looked like tar, seals massively leaking. But the tubes are in good shape. So I will forge ahead.

Mad PXL_20211127_232615545.jpg
 
Got the forks done and back on. Front brakes on and bled. New throttle cable. Waiting for rear caliper rebuild kit.

Mad
PXL_20211129_182027687.MP.jpg
 
UPDATE to my UPDATE about my UPDATE !!!
Got the rear brake back together and bled. Seems to work now. Yay.
Feeling brave I decided to try to start the bike. Most likely for the first time since 2008. Got the gas bottle hooked up, plugged
the vacuum line and... after some cranking...... IT'S ALIIIIIVE ! BWAHAHAHAHA !!!! Runs pretty decent. Very little smoke out the exhaust.
No clunks, clanks or thumps. I still have to adjust and sync the carbs. Today I'm going to address the wiring for the Polaris rectifier.
Charge wire keeps pulling out of the plug.

Mad

PXL_20211204_212210200.jpg
 
Yet ANOTHER update. ( kinda). Well, got the brakes all working, rear taillight replaced, rectifier wiring firmed up. Bike runs so next up
is carb sync. But I got side tracked. Picked up a 1994 DR650 so its on the lift right now. Oop ! And its colder than my dogs nose out
in the garage right now so things moving very slowly.

Mad
 
Back
Top