• Required reading for all forum users!!!

    Welcome!
    Register to access the full functionality of the GSResources forum. Until you register and activate your account you will not have full forum access, nor will you be able to post or reply to messages.

    A note to new registrants...
    All new forum registrations must be activated via email before you have full access to the forum.

    A Special Note about Email accounts!
    DO NOT SIGN UP USING hotmail, outlook, gmx, sbcglobal, att, bellsouth or email.com. They delete our forum signup emails.

    A note to old forum members...
    I receive numerous requests from people who can no longer log in because their accounts were deleted. As mentioned in the forum FAQ, user accounts are deleted if you haven't logged in for the past 6 months. If you can't log in, then create a new forum account. If you don't get an error message, then check your email account for an activation message. If you get a message stating that the email address is already in use, then your account still exists so follow the instructions in the forum FAQ for resetting your password.

    Have you forgotten your password or have a new email address? Then read the forum FAQ for details on how to reset it.

    Any email requests for "can't log in anymore" problems or "lost my password" problems will be deleted. Read the forum FAQ and follow the instructions there - that's what we have one for...

  • Returning Visitors

    If you are a returning visitor who never received your confirmation email, then odds are your email provider is blockinig emails from our server. The only thing that can be done to get around this is you will have to try creating another forum account using an email address from another domain.

    If you are a returning visitor to the forum and can't log in using your old forum name and password but used to be able to then chances are your account is deleted. Purges of the databases are done regularly. You will have to create a new forum account and you should be all set.

New clutch no worky!

  • Thread starter Thread starter Guest
  • Start date Start date
G

Guest

Guest
I replaced the friction plates only. I use Barnett plates. Looks like my stack height must be too tall. I thought I could break it free but all I've achieved is doing little tiny burnouts with the starter motor in my garage.
 
Just to check, are you sure you got the top hat lined up properly?

Been there, done that (embarrassingly several times).
 
Mine is set in so that the grooved interlock. Does it have a specific location beyond that? It's my second time replacing a clutch, and my second fail.
 
Just so you know Barnett plates will destroy a clutch basket.
How many plates are you using
 
Last edited:
9 of each. It's what it was like with the stock fibers. The stack is about 1/2 a plate taller with the new friction plates. I'm using 6 heavy springs too.
 
The tabs on the Barnett fiber plates are half the thickness of the stock plates which dig into the basket and grove it up. Did you replace your steel plates or check them for warping
 
9 fibers and 8 steel. You start with a fiber and end with a fiber.
Even with the Barnett is the same so now you have found your problem
 
I'll check again. I assumed they were the same in count. I know I ended in a fiber and started with a steel. The first steel is held in place by a giant cir-clip. Thanks for all this guidance, this is a great site.
 
I'll check again. I assumed they were the same in count. I know I ended in a fiber and started with a steel. The first steel is held in place by a giant cir-clip. Thanks for all this guidance, this is a great site.
Then that is correct I was not counting that steel held in with the cir clip because most guy don't remove it
 
I'm betting if I get the barnett steels it will be the correct stack height.
 
I'm betting if I get the barnett steels it will be the correct stack height.

Thats got to be it difference in the fiber thickness. What does the inside of the clutch basket look like? Is it groves up where the clutch plate ears dig in? If the basket is good I would not use those Barnett plates and get some stock plates
 
Last edited:
6 HD springs is the killer.........
is the fiber plates steel backed or aluminum?
the thing is....the after market plates have a very aggressive material.
i use OEM for stock and race.
i used OEM in an alky turbo with no problems but with a lock up of course(which is really what you need) with your set up.
 
Aluminum backed. I wondered about the hd springs. The fiber stack is only about 1/2 a steels thickness thicker than stock.
 
load the stock springs and see...
if it works just use 3 stock and 3 HD...see how that goes.

oh,
i never start a bike in gear...at least the GS stuff with weak starter clutches.
run zero free play and put it against the wall and pop it in gear...go from there.
 
Last edited:
I knew I should have kept the old stock springs. I put the heavies in as a cheap band aid fix for slipping.
 
do it!
do it!
do it!
you didn't by chance have the inner hub out did you?
if so see if it will spin by hand with the pressure plate removed...if not you may have other problems.
 
Back
Top