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Even though tapered bearings are better, they are still not perfect.
Here is why I had to change this bearing:
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My lower race on the steering stem looked just like this one. I did use the dremel and chisel, wasn't too hard.
The races in the frame were easy enough to knock out. The lower one was a little tough to get a purchase on since the tube flares out at the bottom. I had a tire lever with a hook on the end which worked perfectly to catch the edge. Lowered the lever in from the top, gave it a few good whacks all the way around, and it popped right out.
I ordered new ones from Z1. They turned out to be the All's Balls kit, which I was happy to see.
Everything went together easily, and now the steering is smoooooth. What a difference!
When I was replacing my bottom race, I ran into the same problem. An old school bike mechanic friend of mine looked at it and made a punch like tool for the flair at the bottom. He took a 1/2 inch harden steel rod and managed to put a slight S bend in it to work inside that flair. Damn thing worked like a charm. It sucked because he wouldn't let me have the tool lol.
Bill, as long as your friend don't move, you know where to get the punch if needed again... I got my race installation tool and bearing driver made today so I'll be ready to put everything back together tomorrow. I'm going to a Phish concert tonight or I'd be working on the motorcycle tonight.
Sadly he drank himself to death several years ago. Not sure what happened to his tools and his bikes. Think his so called friends raided his place when he died.
If you have a race that is stuck in the frame, use a Dremel tool with a large cut-off wheel to cut into it twice, about 1/4" from each other.
That will take all the pressure off and it will likely just drop out.
Don't worry too much about nicking into the metal on the frame, that won't affect how well the new bearing performs.
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Even though tapered bearings are better, they are still not perfect.
Here is why I had to change this bearing:
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I know the thread is older... But if you see this type of wear on a bearing race you have a few possible issues. Those indetations are generally only going to occur if the bearings are either too tight (top to bottom on the shaft) or the bearing itself hasn't seated to the shaft and isn't functioning properly. I'll spare the technical details (unless someone wants to hear that) but these bearing kits aren't as plug and play as the sellers would have you believe. Tapered roller bearings will always have a specific thrust load that they need to be within to function properly. Anyhow... When installing these bearings there is more to it than just slapping them in and bolitingthe front end back together.