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Valve lapping yes or no?

  • Thread starter Thread starter robinjo
  • Start date Start date
I agree also, no lapping...other than very lightly to check the sealing pattern. The worse thing is to lap the valves agressively to try to remove imperfections in the valves/seats.
 
After visual inspection, checking specs and de-coking, I lightly lapped the valves on my 850. You get good feelback as to the quality of the seating areas this way.
After 77k kms, I would have expected the seat areas to be over width but they weren't!! I can only assume that the valves and seats were machined at some time (no evidence of this on inspection), or that they are indeed well hardened from the factory. With a finishing paste, they did take a while to hand grind to the desired seal.
As for drill grinding/lapping, don't even go there. I have hand finished lap jobs on all my race and road engines with good results.
Good things take time!!!!
 
You also have to take into consideration where the motorcycle is actually sold. If is over seas the jungle juice they run is extremely more potent then the stuff in the states. different seat material and hardening abilities. You always want to use seat cutters with the different angles to get the seat/ sealing ability that you want. And after 500 miles or so the valves will seat themselves. Lapping is just a way to mask a problem i think
 
But is NOT lapping them destructive to them or the motor in any way?
 
But is NOT lapping them destructive to them or the motor in any way?

I doubt that there are any major concerns with imperfect sealing at the valve seats. Any carbon build up proir to normal sealing would be burnt off during the combustion process. This is assuming that the seats and valve are soft enough to eventually seal as Suzuki suggests.
I believe that they are right. If not, why would it be necessary to re-shim our 2 valve engines every 5-10k kms. The seats and valves both get hammered and wear.
Many new GS owners report poor running engines, only to find that the PO hasn't checked the valve clearance for eons. After re-shimming these engines often perform as normal.
 
Lapping?

Lapping?

I must admit, I have absolutely no idea what valve lapping means. For the benefit of us folks with less knowledge, could someone please briefly explain what it means and how it affects the engine? Thanks!:-D
 
Put lapping compound on valve seat & valve, put valve in head. With very little pressure on the valve, spin it against the seat. This action supposedly just makes the valve & seat fit perfectly together.
 
I absulutely REFUSE to put any of mine or my customer's engines together without lapping the valves! I have NEVER had an issue with STOCK or aftermarket valves in doing this. I have also ground the faces of cupped STOCK Suzuki valves & re-used them WITHOUT issue! I think the manuals are CRAP on the no lapping advice. I have built more than 200 Suzuki engines lapping valves on EVERY one & NEVER had an issue. And they LIVE! The choice is each person's to make but as for me & my shop, we lap! Ray.
 
I absulutely REFUSE to put any of mine or my customer's engines together without lapping the valves! I have NEVER had an issue with STOCK or aftermarket valves in doing this. I have also ground the faces of cupped STOCK Suzuki valves & re-used them WITHOUT issue! I think the manuals are CRAP on the no lapping advice. I have built more than 200 Suzuki engines lapping valves on EVERY one & NEVER had an issue. And they LIVE! The choice is each person's to make but as for me & my shop, we lap! Ray.

I was always taught that not lapping valves was the lazy mans way of putting a head back together. People in establishments I worked in were shown the door if they dared put a motor back together without lapping the valves.

Don
 
The Factory Suzuki Manual for my bike ( also known as the Old Testiment) states lapping is neither required nor recommended. YMMV
 
The Factory Suzuki Manual for my bike ( also known as the Old Testiment) states lapping is neither required nor recommended. YMMV

Well all I can say is that there must be some discrepancy between the Suzuki Factory Manuals. My manual tells me to lap the valves using 3 different grades of paste working from course to fine.

Cheers

Don
 
I lapped my valves. I did it till no gas leaked through them. Not alot.
 
I always lightly lap valves in when putting a head together & have done for 20 odd years with no problems, i fail to see how making a good seal between valve & seat could be anything but good news

I suppose its down to choice really & ive made mine :-D
 
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