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    As well as new valves (16 x $55), the valve stem seals in the donor head are brand new genuine suzuki seals, so if they can be removed without damage there is 16 x $13.30 to be saved and spent on other parts. Made a seal extractor by cutting a nut in half and grinding it down to fit in the valve spring recess. Welded the two halves to a pair of long nose pliers and trimmed the sharp edges. The first seal has been removed and isn't damaged so time to remove the rest of the valves and seals.Valve seal 1 by Max Mutarn, on FlickrValve seal 1 by Max Mutarn, on FlickrValve seal 2 by Max Mutarn, on FlickrValve seal 2 by Max Mutarn, on Flickr


    Valve seal 3 by Max Mutarn, on Flickr


    Valve seal 4 by Max Mutarn, on Flickr


    Valve seal 5 by Max Mutarn, on Flickr
    Last edited by Shin-Ken 1074; 03-18-2025, 11:03 PM.
    Badgezz, we don need noh stinkin' badgezz!
    Shin-Ken 1074
    1982 GSX1100SXZ Wire Wheel Katana - BOM Nov 2011
    1981 GSX1135 Katana Build completed Mar 2024, Curb Weight, all fluids and 21 lt fuel = 206 kg.

    Comment


      60degF today, so dont have the excuse of "too cold in garage".....
      So got started on swapping out carb intake boots

      Got the new boots inplace . . . . and then stepped away. May get back to it Friday.


      > > Later Note:
      Did get it finished up that weekend, and out for ride
      This area is to be used only for general GS topics. For non-GS related topics, join the Off-Topic usergroup. Technical questions are not to be posted here.


      .
      Last edited by Redman; 05-01-2025, 08:12 PM.
      http://webpages.charter.net/ddvrnr/GS850_1100_Emblems.jpg
      Had 850G for 14 years. Now have GK since 2005.
      GK at IndyMotoGP Suzuki Display... ... GK on GSResources Page ... ... Euro Trash Ego Machine .. ..3 mo'cykls.... update 2 mocykl


      https://imgur.com/YTMtgq4

      Comment


        Was running great since December when I finished rebuilding my carburetors. Didn't get many miles on it, as I have been working on other things. Had put in some Seafoam to the gas tank a while back and now it won't idle anymore. I think I got some sludge from the tank to go through. So.... carbs are back on the table for another cleaning. I will also flush the tank again.



        Also a better look here at the allen head carb balance screws I installed with springs and washers. Made balancing the carbs a much easier job.

        - David
        80 GS850GL, 82 GS1100G
        Arlington, TX
        https://visitedstatesmap.com/image/ARMNMTNDSDTXsm.jpg

        Comment


          I have honestly never struggled as much with brakes as I have with these rear units on the XS1100s. I don't know what it is but they are an absolute bear to bleed properly, maybe something to do with the master cylinder being mounted lower than the caliper? No idea. Anyways I've messed with this rear brake since last fall when it came to me sticking. At the end of it all it took a rebuild of the master cylinder, new stainless steel caliper piston, new caliper seals, and I had a local speed shop (Earl's in Speedway on the west side of Indy) fabricate some new brake lines front and rear. It still feels pretty mushy, but atleast doesn't drag and brakes well. I will ride it a while then bleed again.


          IMG_4660.jpg
          Past GSes: '78 1000C, '79 750E, '81 1100E
          Current: '79 XS1100F, '98 GSF1200S

          Comment


            We had a rainy day here, so I spent it in the garage.
            Swapped the front tire for a new Pilot Power 2CT.
            Only took me 4 hours.
            Seems I wear the left side more than the right on all my bikes.

            DSC_1901 copy.jpg
            1982 GS1100G- road bike
            1990 GSX750F-(1127cc '92 GSXR engine)
            1987 Honda CBR600F Hurricane

            Comment


              Originally posted by Buffalo Bill View Post
              Seems I wear the left side more than the right on all my bikes.

              DSC_1901 copy.jpg
              Do you have roundabouts in your area?
              When I lived in the South of England, every road had a roundabout or several on it. The result was front tyres that were twice as worn on the right side as the left.
              Since moving here, I've never had a tyre do that, as there are no roundabouts anywhere near me and the rural roads are evenly windy and twisty.
              Dave
              '79 GS850GN '80 GS850GT
              Only a dog knows why a motorcyclist sticks his head out of a car window

              Comment


                Hey Grimly, rare roundabouts here, I'm thinking left turns have a wider radius than right turns because we use the right side lane. So I can take left turns faster and lean more.
                Really not much else I can think of.
                1982 GS1100G- road bike
                1990 GSX750F-(1127cc '92 GSXR engine)
                1987 Honda CBR600F Hurricane

                Comment


                  Originally posted by Buffalo Bill View Post
                  Hey Grimly, rare roundabouts here, I'm thinking left turns have a wider radius than right turns because we use the right side lane. So I can take left turns faster and lean more.
                  Really not much else I can think of.
                  That's likely it. I tend to straighten out the bends so the overall wear is even-ish, and I'm not really a corner cranker much.
                  Dave
                  '79 GS850GN '80 GS850GT
                  Only a dog knows why a motorcyclist sticks his head out of a car window

                  Comment


                    Today I finally retired the very tired 43 year old original Reg/Rec on my 1982 GSX1100S. Volts were dropping down to 13.1 and the Rec was getting very hot, too hot to touch at times. I have swapped the OEM unit for a Mosfet Reg/Rec and rather than go with an aftermarket reg I decided to use a genuine Yamaha Mosfet unit. The Yamaha Reg/rec bolted onto the Suzuki electrics panel using the same holes and captive nuts as the Suzi Reg/rec, I just had to make two spacers from aluminium tube to get the Mosfet unit to clear the frame. The Yammy reg/rec is a lot bigger than the OEM Suzi unit and wont fit in the space used by the original Suzi reg/rec.

                    A two hour test ride went well with the system showing 14.3 volts on the meter and zero heat from the new Reg/rec. Very happy with the new set up.


                    Reg Rec1 by Max Mutarn, on Flickr

                    Reg Rec b by Max Mutarn, on Flickr
                    Last edited by Shin-Ken 1074; 05-10-2025, 05:13 AM.
                    Badgezz, we don need noh stinkin' badgezz!
                    Shin-Ken 1074
                    1982 GSX1100SXZ Wire Wheel Katana - BOM Nov 2011
                    1981 GSX1135 Katana Build completed Mar 2024, Curb Weight, all fluids and 21 lt fuel = 206 kg.

                    Comment


                      Installed a factory center stand on the '98 Bandit along with the new Delkevic slip on exhaust (18" oval can and mid pipe, was a reasonable $239 shipped). Much better looking, much quieter (with the db killer installed) than the ratty DanMoto unit that the bike came with. Missing a bit of mounting hardware for the mid pipe that I'm adding to a big order of other misc. OE parts. The exhaust work was supposed to come later but I had to take it off to install the center stand so that's my excuse why I swapped on my shiny new muffler rather than getting after the wheels/tires/chain


                      IMG_4809.jpg
                      Past GSes: '78 1000C, '79 750E, '81 1100E
                      Current: '79 XS1100F, '98 GSF1200S

                      Comment


                        Originally posted by Big Block
                        ...changing lines (on) both bikes. $700CDN...
                        Yikes! I upbraided (get it?) to stainless steel lines on my 11E about a decade ago and I recall it was less than $200. Of course I paid with Amerikon greenbacks, but still...YIKES!
                        1982 GS1100E V&H "SS" exhaust, APE pods, 1150 oil cooler, 140 speedo, 99.3 rear wheel HP, black engine, '83 red

                        2016 XL883L sigpic Two-tone blue and white. Almost 42 hp! Status: destroyed, now owned by the insurance company. The hole in my memory starts an hour before the accident and ends 24 hours after.

                        Comment


                          Originally posted by Big Block
                          Finally got brake lines for the 750 and 1100 so I did the always enjoyable job of draining, changing lines and bleeding both bikes. $700CDN for all the lines but I'm glad to only have to flush the lines yearly for a few years now. Brake saga went on all spring waiting for parts but now I can just ride them so I'm happy about that. It all started when Neither brake light switch was working on the 1100 but really turned out for the best as I know both bikes brake systems are completely renewed now.
                          Raymond Chan at Apex in Toronto is where I've gotten several bike's ss lines....around $165 a bike for all the lines. Good deal and quality.
                          No signature :(

                          Comment


                            Well gtem, after see'in your pictures I got to agree, I'd thought nothing could look worse than my green "99" B12, but now agree your black is worse... But they're sure fun to ride.
                            1983 GS1100E, 1983 CB1100F, 1991 GSX1100G, 1996 Kaw. ZL600 Eliminator, 1999 Bandit 1200S, 2005 Bandit 1200S, 2000 Kaw. ZRX 1100

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                              I decided to wash off the brake dust and road grime from my '83 GS1100E. Interrupted by a thunderstorm. A bit rare for Southern California in June. Oh well, got it fairly clean. There's hardly ever anything to do to the bike otherwise.

                              Tom

                              '82 GS1100E Mr. Turbo
                              '79 GS100E
                              Other non Suzuki bikes

                              Comment


                                Well, wasn't planning on wrenching quite yet, but I ordered a cushion for my side stand with some other parts to fix some oil leaks (fork seals, tach gear, cam chain tensioner) and thought I would just throw this on the bike...

                                That's not gonna fit!! Never noticed the "tang" on the side stand had been broken off and a bolt was welded in it's place until now.

                                Last edited by dgates1; 06-05-2025, 09:16 AM.
                                - David
                                80 GS850GL, 82 GS1100G
                                Arlington, TX
                                https://visitedstatesmap.com/image/ARMNMTNDSDTXsm.jpg

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