IMG_2743.jpg
Header flange clamps bent
Collapse
X
-
Header flange clamps bent
This Kerker has bent clamps at the header flanges. Looks like possible overtightening sometime in it's history. Should I try to straighten these during the refurbishment I'm doing? Anyone dealt with this before? Thanks
IMG_2743.jpgLast edited by dweller; 06-14-2019, 10:56 PM.1982 GS1100EZ, second owner, 11,000 miles
2000 XR650R, platedTags: None -
I have this on my SuperTrapp. I just can't figure a way to bend them back.
And what will stop them bending again if I did.Richard
sigpic
GS1150 EF bought Jun 2015
GS1150 ES bought Mar 2014: ES Makeover Thread AND blog: Go to the Blog
GS1100 G (2) bought Aug 2013: Road Runner Project Thread AND blog: Go to the Blog
GS1100 G (1) Dad bought new 1985 (in rebuild) see: Dad's GS1100 G Rebuild AND blog: Go to the Blog
Previously owned: Suzuki GS750 EF (Canada), Suzuki GS750 (UK)(Avatar circa 1977), Yamaha XT500, Suzuki T500, Honda XL125, Garelli 50
Join the United Kingdom (UK) Suzuki GS Facebook Group here -
With these pipes you have the option of heating up the flanges and tapping them back to shape. (Assuming you have access to a torch and gas)The big guy up there rides a Suzuki (this I know)
1981 gs850gx
1999 RF900
past bikes. RF900
TL1000s
Hayabusa
gsx 750f x2
197cc Francis Barnett
various British nailsComment
-
Guest -
Those don't look to bad. I made a tool for straightening the flanges on my Yosh, as they were REALLY bent. I'll see if I can find it and take some photos.The Three Horsemen
'85 GS1150ES (Current Income Eater)
'83 GS1100ES
?77 XLCR
"Never ride faster than you can see. Besides, it's all in the reflexes."
Porkchop ExpressComment
-
Comment
-
Here was my solution. Made a special tool out of some thick wall 1.5" ID aluminum tubing. Cut out one side and ground so that it would barely slip over the header tube. Found a truck axle nut socket in the tool box that fit over the flange and then clamped the whole thing in a big vice. Hydraulic press would work too. Worked great and pushed the clamps back almost perferctly straight.
IMG_2751.jpg1982 GS1100EZ, second owner, 11,000 miles
2000 XR650R, platedComment
-
1982 GS1100EZ, second owner, 11,000 miles
2000 XR650R, platedComment
-
Something like this might help prevent them from warping again. Sort of a sleeve/reinforcement around the bolts between the flange and head.1983 GS 1100 Guided Laser
1983 GS 1100 G
2000 Suzuki Intruder 1500, "Piggy Sue"
2000 GSF 1200 Bandit (totaled in deer strike)
1986 Suzuki Cavalcade GV 1400 LX (SOLD)
I find working on my motorcycle mildly therapeutic when I'm not cursing.Comment
Comment