• Required reading for all forum users!!!

    Welcome!
    Register to access the full functionality of the GSResources forum. Until you register and activate your account you will not have full forum access, nor will you be able to post or reply to messages.

    A note to new registrants...
    All new forum registrations must be activated via email before you have full access to the forum.

    A Special Note about Email accounts!
    DO NOT SIGN UP USING hotmail, outlook, gmx, sbcglobal, att, bellsouth or email.com. They delete our forum signup emails.

    A note to old forum members...
    I receive numerous requests from people who can no longer log in because their accounts were deleted. As mentioned in the forum FAQ, user accounts are deleted if you haven't logged in for the past 6 months. If you can't log in, then create a new forum account. If you don't get an error message, then check your email account for an activation message. If you get a message stating that the email address is already in use, then your account still exists so follow the instructions in the forum FAQ for resetting your password.

    Have you forgotten your password or have a new email address? Then read the forum FAQ for details on how to reset it.

    Any email requests for "can't log in anymore" problems or "lost my password" problems will be deleted. Read the forum FAQ and follow the instructions there - that's what we have one for...

  • Returning Visitors

    If you are a returning visitor who never received your confirmation email, then odds are your email provider is blockinig emails from our server. The only thing that can be done to get around this is you will have to try creating another forum account using an email address from another domain.

    If you are a returning visitor to the forum and can't log in using your old forum name and password but used to be able to then chances are your account is deleted. Purges of the databases are done regularly. You will have to create a new forum account and you should be all set.

brake bleeding ... i'm gonna go nuts!

  • Thread starter Thread starter bikerzx7r1981
  • Start date Start date
B

bikerzx7r1981

Guest
Being trying to bleed the front brakes, and posted earlier... but got no joy.

i have bought a syringe and tried pushing fluid through, but its quite hard to do and ended up with brake fluid in the face :mad:, I have tried to suck the fluid through and that is also difficult... I get some fluid but mainly air.

can anything be blocked i.e lines etc? Im really at a loose end with it.... when i try using the syringe there is force behind it so its not like its sucking air in... just cant get the fluid down.

i'm i missing a trick.. i.e should the brake lever be back of forward... any help appreciated. ... i will go wash the burning brake fluid out of my eyes now :)
 
To minimize the amount of air you get when sucking the fluid from the bleeder nipple, remove the bleeder from the caliper and wrap the threads with Teflon tape.

The lever should be in the normal, relaxed position while bleeding the system.

.
 
Sometimes you have to resort to bleeding these systems in stages. Stage 1 is the MC - remove the banjo and put your thumb over the hole, pull in the lever. let the air out, put your thumb back over, release lever. Repeat until the MC is bled.

Reattach the first section of brake hose, and disconnect at the splitter. Do the thumb trick again but popping your thumb over the banjo with your index finger on the other side.

When you have bled that section reconnect to the splitter and repeat the operation down to each caliper in turn. Note my comments about angling the caliper if you have fitted the banjo bolt bleeders.

With this technique watch your eyes (!) and make sure you cover your paintwork with a sheet.
 
...and yes, the old flex hoses can collapse internally. But that sould not allow air to get into the system.
 
Wash all painted areas onto which brake fluid was spilled (it often gets onto areas no expected!) and wipe every place possible with a wet rag. Brake fluid will adhere to the surface of the paint and may not be completely flushed away by simply rinsing. It can spray up and shower onto areas quite far from the bleeding job if you are not practiced. Ask a shop near where I worked years ago.....$30,000 Corvette paint job all bubbled:eek:

As for bleeding, the recommendations and suggestions posted should get you through. If you're not experienced with bleeding it will be much easier if you stop and look at a break down of how the master cylinder works and then to trace the brake hoses. I think hampshirehog has alluded to this in some of his past posts, but air can be trapped in areas which have a pocket above that of the surrounding passage. An example would be a hose leading from the master cylinder if the bars are not positioned properly. Unless you have a professional vacuum brake bleeder (shop air powered) you cannot expect to achieve sufficient flow rate to move all air downward to the caliper.

If the posted recommendations fail to solve the problem, you may wish to consider whether the issue is really trapped air or whether you have a damaged master cylinder sealing cup.
 
Wash all areas where you dropped brake fluid with a solution of Bicarbonate of Soda which will clear up the spill. Always keep a box of Bicarbonate of Soda on hand in your garage.

Kevin Strumpher

1982 GS450S, 1992 GS500 E Slingshot, 1982 GSX750E, 1980 GS850G, 1980 GS1000G and 1977 Moto Guzzi 850T3
 
... And I'll ask, are your calipers on the proper side? As in the bleeder is at the top? If you have them swapped side to side the bleeder is not at the highest point and you never will get all the air out. Never hurts to ask because I have seen it a few times.
 
Thanks For the advice... and a Happy new year to you all.

Just to update

Yes the calipers are on the right way, but ive had to get bleed banjos as both the nipples are broken so they are lower then the bleed nipples.

I'm not sure if the brake master cylinder is just goosed, if i put my thumb over it it has some pressure but not alot, also I noticed is has a few drops of brake fluid out of the brake switch area. So maybe its time to change them ,

I have seen one from a 1200 bandit that I think may do the job.....
 
Thanks For the advice... and a Happy new year to you all.

Just to update

Yes the calipers are on the right way, but ive had to get bleed banjos as both the nipples are broken so they are lower then the bleed nipples.

I'm not sure if the brake master cylinder is just goosed, if i put my thumb over it it has some pressure but not alot, also I noticed is has a few drops of brake fluid out of the brake switch area. So maybe its time to change them ,

I have seen one from a 1200 bandit that I think may do the job.....

Bleeding brakes can be a frustrating PIA. I've been doing it for 30 years and STLL get pi$$ed off ! All's it takes is a small stubborn air bubble to create a spongy feel. About 5 years ago I finally smartened up and invested in a Mityvac. Hands down the most efficient and quicker method for completely "pulling" stubborn air from your brake systems !

http://www.mityvac.com/pages/products_bcbe.asp

I had a b!tch of a time with my twin 4 piston calipers on my GSXR, even the mityvac was not getting all the air. I ended up removing the calipers and rolling the caliper around in my hand, and pumping the Mityvac at the same time. After about an hour I finally had a precise firm feel to the lever.
 
Yes, twin pistons can be a bitch!

My buddy gave me a mighty-vac, and I use it on everything now.

--Heres how I check my MC---
To determine if your MC is putting out pressure...plug your thumb directly over the MC port, good and hard. Now start pumping the Lever a bunch of times, then lift One side of your Thumb Off, just enough to purge out the air, then plug it back up again before letting off the lever(don't want any air to get in)
Now start pumping the lever again, maybe 10 times or so(just a guess), and by now you should start feeling A LOT of pressure on your thumb. Now keep a little pressure on the lever and let your Thumb off again( just alittle).
This time you should get Just fluid shooting out, No Air.
(you might have a tad bit of air, sometimes you gotta repeat this process a few times)

But if your MC behaves normally like above, you can be sure the problem is Below the MC, somewhere in the lines or Calipers.
 
Last edited:
+1 on the Mityvac. And even using it, you have to use a combination of vacuum and lever action pressurization. And lots of fluid. I alternate Mityvac and lever back and forth and eventually all the air gets out but it can take awhile and even a whole bottle of fluid for one brake! Follow the instructions in the kit and it shouldn't be a problem assuming there are no air leaks in the system.

Good luck.
 
The issue is with an air bubble is it want's to rise verticle. while fluid will want to generally flow downward. So you have these two aspects fighting each other. Air bubbles will find a nice vertical confined "pocket" to rest against that disallows to be extracted. (peticulary in the caliper piston bores ) . This is why I have found the method for rolling around the caliper in your hand under vacuum this dislodges the bubble and gets the bubble to float towards the bleeder valve.
 
Last edited:
Update on brake bleeding

Update on brake bleeding

Well i opted to buy a Bandit master cylinder, hooked it up and instantly better, even when bleeding it I got all the air out.

The brake were ok but not good enough to ride with or MOT. The calipers were also sticking, so i stripped calipers and re-bled them. but now the brakes are rubbish again.

I have no air bubbles coming out at all but the brakes are still rubbish, i can see the brake moving slightly when i press them so there def working,just rubbish.

Any suggestions guys? could the calipers not be right? there no leaking fluid and no air bubbles, so how can they still be rubbish
 
By rubbish you mean they just feel soft..like you dont get a stiff lever till about halfway pulled? Or its soft all the way to the bars?
 
By rubbish you mean they just feel soft..like you dont get a stiff lever till about halfway pulled? Or its soft all the way to the bars?

yeah its feels soft and the the lever will push back to the bars, brakes are on... but not enought to stop at any speed/resistance
 
OK...Pump them up as hard as you can get them and tie the lever back with a bungee or whatever. Take a flashlight and inspect every inch of the lines and every banjo bolt looking for any wetness at all. if theres none, then leave the bungee in place over night and then come back and pump them up to see if the feel gets stiffer. If it has improved, then pump them up again and repeat the tie back scenario. I am of course assuming youve rebulit the calipers correctly with new seals????
 
OH...and was this a used Bandit master cylinder? Are you sure the piston and seals in that are ok? Did you rebuild that as well??
 
when i say ive rebuilt the calipers i just wokred the psitons untill the came out freely, see the bike had been stood sometime.... what seals would need to be replaced? piston seal~?


The bandit master cylinder was second hand, but it seems to be doing its job... pumping plenty of fluid through

sorry the bike is a 1982 gs1000G
 
Back
Top