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Hi Pete, are you going to have any before and after pics as a reference? And for us as well, cheers.
haha i gess i wont need 6 cans for a 1100 motorI used about 1.5 cans of PJ1 on my skunk. I sprayed all case covers, starter cover, levers, brake & gear pedals, fork legs, rear shocks & some miscellaneous hardware.
I would think 2 cans will see you right. PJ1 is about $15 a can at Z1 Enterprises.
Dan![]()











I painted my latest engine using VHT silver engine paint. It looks good but the paint instantly turns soft when any kind of solvent hits it. Tried to bake the paint hoping a good hard cure will help make it more durable but no difference. POR-15 engine paint is unaffected by solvents, even harsh stuff like carb and brake cleaner spray but it turns yellow under heat. There has got to be some paint that will hold up to both heat and chemicals. Eastwood sells a catalyzed engine paint which they say will work but I'm hesitant due to all the work involved with a repaint if they are wrong. Anyone have any other ideas?
Ed,
This stuff doesn't yellow and goes on beautifully.
Jim
http://www.por15.com/POR-20-ALUMINUM/productinfo/P2G/
Hi Jim,
Is that silver paint matt gloss or is there some sheen? Also, is it durable with regarding to maring and scratching? The instructions state "They may be susceptible to mechanical damage,
but are unaffected by moderate term weather exposure."
The POR-15 MSDS states it a "Silicone Alkyd" paint.
A google search on "silicone alkyd" turned up a number of hits for high temp coatings. Might be onto something here...
One other concern is that the paint requires elevated temps (300F) before it will properly cure. Temps like that are no problem for the cylinder head but the crankcase is not likely to reach that level without baking in an oven. If you bake the cylinder to 300F the liners will get loose so maybe bake the crankcase halfs and leave the cylinder and head to cure from running?
is that matt black? what type of paint are you using and how was the surface prepped?
Hi sparki, all that info should be in the thread somewhere... but it's POR 15 Black Velvet temperature paint and yes it's matt black.
My prep and paint went like this:
The exception to the above was the sump cover which I went over with a wire wheel on a hand drill really quickly and missed places which is why it is peeling off in the corners of the fins.
- Soak the parts in POR 15 Marine Clean (5:1 ratio to water but they recommend no stronger than 10:1 for alloys so be very very careful). IF YOU GET THIS STUFF ON YOUR SKIN IT BURNS!!!
- Wash that off thoroughly.
- Paint strip any of the pesky old Suzuki clear coat.
- Wash that off thoroughly.
- Hand sand with 400 grit wet and dry paper (I would've wire wheeled this with a hand drill except I was trying to be quiet at the time). Take your time with this bit and make sure you touch every surface you're going to paint, this is where I skimped a bit and suffered for it.
- Spray POR 15 Metal Ready on and let it sit for about 15 minutes.
- Wash that off thoroughly and let dry completely.
- Used a bit of POR 15 Solvent to thin the Black Velvet a little and brushed on the first coat.
- Let dry for a bit over 24 hours, then go over it with a tack cloth.
- Brush on second coat.
- Waited about six days before heating, but I think as long as you leave it for over 24 hours it should be ok.
- Cover the hot plate in the BBQ with aluminium foil to protect the engine from the greasy goodness and also to block the drail hole.
- Pre heat BBQ to 150C.
- Put the bits on the hot plate for half an hour with the lid shut for half an hour.
Yes, true, they are all different to a certain extent, but the guy I was emailing said nothing different prep wise between the Black Velvet and Brilliant Aluminium.
I'm not sure why mine (generally) has adhered ok where others have had issues, but I think they key bits will more than likely be the Marine Clean (as it is really really powerfully strong stuff) and the Metal Ready.
Basically I just followed everything I was told to the letter (except the rush on the sump cover) and it seems the results are good.
Take note though that the engine is completely disassembled, so there's always the possibility that once I get it together and running something bad may happen...
Oh, and as far as how strong that Marine Clean is, I initially mixed it 1:1. I started to soak the lower crankcase then ripped it out in a hurry when I realised the instructions recommended 10:1 for alloy, and instantly my skin was on fire! Took a good dose of cold running water to get rid of that feeling, but no marks on my skin at least.
The above is taken straight from the application data PDF on their web site and the Black Velvet says exactly the same thing which is very interesting.SURFACE PREPARATION
- Steel surfaces must be dry and cleaned of dirt, oils, rust
and other contaminants, including other coatings.- For best performance, the proper preparation is
abrasive sand blasting, if not then wire brushed or
sanded or filed surfaces.- Stainless steel surfaces should be given a sweep blast,
or otherwise be mechanically abraded to create a
surface profile which will give improved bonding.