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How to polish engine case on my GS

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Subbed. I do a lot of work with a local powder coater and get a decent price, but they are weeks out and also like to have the ability to do my own stuff.

Are there other clear coats that have been recommended?

Steve - do you just re-buff annually, as needed or do you clear coat yours? I

wonder if the less smooth surfaces/more matte like factory type finish like Ed's (without a clear coat would hold up better in the long run or if the mirror like finish would?

Here's mine from last year and I rode the bike yesterday (59 degrees who-hoo!!!) and it doesn't look as good as it did then:

imagejpg6.jpg
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Here's a Roloc type wheel only with a once over on my VC, still needs polishing, but similar to the engine in the background it was DINGY and crusty:
3FEC27EE-8675-4C90-9B9F-9CC961F1272E.jpg
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http://www.eastwood.com/exoarmour.html

Here's a new clear coat. Haven't been able to find a review of it anywhere. From everything I've been able to learn, doing without the clear coat is probably best for now.
 
If the consensus is to not re-clearcoat then that's what I'll be doing. A little re-buff now and then isn't a big deal I was just curious of people had success with a clear lasting for years and years.
 
I came across a video on u-tube about stripping clear off of aluminum and thought I'd give it a try and it worked great on my fork tubes. Wrap the part in an old towel and soak with lacquer thinner and seal up in a garbage or compactor bag. I left it in for 24 hrs. or so and all the clearcoat had lifted and just pretty much fell off the tubes.

Pat
 
Lots of good info! Ok,so no clear coat seems to be the consensus,but what are peoples ideas on cleaning up crankcases?Covers that are removable are fairly easy to clean up and maintain,but how would I go about cleaning up crusty,oil soaked crankcase,cyl and head and keep it looking good?
 
I did these covers with the sisal wheel and black cutting compound. Followed with POR-15 Glisten clear. Came pretty close to replicating the factory look.



I have to redo some of mine this season, think I'll do this. Really like the look and it's less work to touch up. You're doing the forks the same aren't you?
 
That engine looks great.

Maybe a stupid question, but when I remove the engine covers on the left and right side, will any oil come pouring out?
I know that on the one side is the stator but what is on the other side? Gears?
The thing is that I just change the oil...
 
Steve, I tried to search up your last few steps with the buffer as far as rouge, wheels etc but couldn't find anything. I have a mid range buffer (Harbor Freight) and am doing pretty good but not nearly the results you get. i don't suppose you could share some secrets or methodology???

I do mine the Ichiban way.

 
If you lean the bike onto the opposite side it will keep the oil from leaking out. You can put it up on the center stand and place a 2x4 under one side to lean it over enough. You could also drain the oil into a pan and then pour it back in when done.
 
Maybe a stupid question, but when I remove the engine covers on the left and right side, will any oil come pouring out?
I know that on the one side is the stator but what is on the other side? Gears?
Not a stupid question at all, thank you for asking it. :encouragement:

The cover on the left side (forward) is the stator cover. Oil WILL come out of there, unless you lean the bike to the right. You can tilt the bike by placing a 2x4 under the left side of the centerstand, the bike will still be surprisingly stable.

The rearward cover on the left side covers the secondary drive and gear shifting area. There is no oil there. You will have to remove the gear shift lever to remove the cover, just note the angle, so you can put it back the same way. You do have to remove this cover to change the secondary drive oil (should be part of your maintenance schedule), so get used to it.

On the right side, the smaller (forward) cover is over the ignition pickups, there is no oil there.

The larger cover on the right side (rearward) is the clutch cover. You will have to remove the clutch cable and maybe the brake arm to get it off. While you have that cover off, take advantage of the opportunity and check the length of your clutch springs. After all these years, there is a good chance they are near the minimum length, so plan on replacing them. The full set of 6 springs is only about $20.

The small round caps near the top of the cylinder head are the cam end covers, there is no oil there, but you might find an oily mess, due to leaky half-moons. Plan on changing them when you do your valve clearance check.

.
 
I have to redo some of mine this season, think I'll do this. Really like the look and it's less work to touch up. You're doing the forks the same aren't you?

Yes, forks are the same.

Again, for the factory look you don't want to polish. Do your progressive sanding but stop at 600/800. A gray scotchbrite pad is about 600.

When doing the 1000S in the photo my Glisten clear had gone a little cloudy. Not bad enough to make me redo it, but you can do better.
 
Cool, I'll probably experiment with that. I would think that the micro-fiber cloth would get pretty clogged with residue after a while necessitating changing every so often.
Please tell me you are not taking him seriously.:eek:
 
Check out the Ichibon moto stuff,then check out some of the pop up-ups that come up with it.Good info.Trevor,all info is good info,some is just better than others.Thanks
 
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