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Label Your Connections Before Doing Any Work

cowboyup3371

Forum Guru
Past Site Supporter
I have to pass on something I told Charmayne to do with her bike a few weeks ago but that I failed to do myself and painfully learned my lesson over the last 24 hours. I made sure Charmayne labeled each of the connections in her headlight so she knew how to put them back together once we finished upgrading her fork springs and headlight. However, I didn't as I felt I would recognize the wire color pattern and be fine with reconnecting them.

Fast forward to yesterday and I was finally in a position where I could put the electrical system back together in the headlight bucket. Unfortunately, I spent many hours until late last night and again early this morning trying to figure out why my turn signals (LED) would only dimly light. After much troubleshooting and swapping her turn signals for mine (everything worked with hers), I finally paid attention to the fact my center console wasn't lit up (oil pressure, gears, signals). I decided to remove the bucket and disconnect all wires to ensure I was getting power at each. I then realized I had cross connected the center console wires and swapped them. Sure enough the center console lit up and my turn signals worked as they should have.

Had I marked my wires when I disconnected everything, I would not have wasted the time I did; especially when I knew I should have and even explained the reasoning to Charmayne.


There is another lesson here that I just haven't wanted to spend the time working on - if you have to replace multiple connectors in the same area as I did a few years ago, alternate the pattern somewhat or use different colors to signify what connects to what. This would also have simplified matters for me this weekend.
 
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Definitely good advice but more and more rather than labeling or taking notes I've gotten used to taking cell phone pictures as I move through a job.
 
I have the wires for my rear turn signals marked for left and right, for when I have to dismount the GK luggage. That didn't stop me from riding around signalling the opposite of what I was about to do for months.

I'm not saying that labeling connections isn't good idea. It's just that stupid is sometimes invincible.
 
Thanks for the reminder cowboy. I'm getting ready to do a forks rebuild (replacing everything...just about) and also installing a new Ignition Switch. Lots to keep in mind...sorry you had to learn the hard way.


Ed
 
I typically take several pictures with my cell phone camera before starting any removal work.
From a few different angles - so I can reference what I forget...
Then the pics can be deleted if not required to be saved (although I do download many of them to my computer for future)
 
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