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Ragh! Adjust Pilot Fuel Screw when on the bike (VM22SS / '79 550)

Alright, finally some time for a proper update post. Pictures are clickable for full-size

TL;DR: At this point it's fair to say that my airbox boots #2 and #3 are shot.

I have put on new clamps, but the issue did persist.

Here's a shot of #4 carb after buttoning up. I forgot to take a picture of the other ones, unfortunately.


As one can see, the clamps are screw-style stainless steel ones, and they're a bit wider than stock. By using a hex screw, they allow for serious tension. So I tightened them up really good. Still, no dice :(

For fear of completely breaking either the carb inlet/outlet this way or the the boots, I didn't tighten as much as my hands would allow. Didn't want to leave the bike in the workshop for numerous weeks until replacement parts arrive, and the current state of affairs allows for short jaunts in my region. And my current gear won't allow me to ride in these conditions (-2?C / 29?F) for more than twenty minutes anyway.

Here's a vid of the issue for the interested reader, highlighting what I tried to put into text earlier on:

Unfortunately, I forgot to take a video how the RPM's change when spraying starter fluid on the airbox boots #2 / #3.

Also, when I was referring to the "throttle shaft seal", I meant this:


(It probably has a different name. But the parts schematics are just that tiny bit too far away right now :) ).

Just for posterity some additional pictures of the process:

Jury-rigged external fuel tank:


New clamps on the intake boots before putting the carbs back on (picture taken a few days ago, and not at the same place)



Now on to order replacement parts.
 
The end caps are basically dust covers. As are the top cover gaskets. Nothing to worry about there.
 
I messed up the original intake boots with clamps like those... They tend to want to pull the rubber away from the inner metal that's bolted to the head... New ones can be found and any vacuum leak no matter how small will make the bike act up ...I would suggest finding new clamps to replace the wide ones but that's only my opinion
 
I messed up the original intake boots with clamps like those... They tend to want to pull the rubber away from the inner metal that's bolted to the head... New ones can be found and any vacuum leak no matter how small will make the bike act up ...I would suggest finding new clamps to replace the wide ones but that's only my opinion

It's working fine for a few hundred kms now. The clamps sit snugly around the carb outlets, and do not exert any clamping force on the rubber part between head and carbs. Furthermore, there is a slight push from the airbox towards the head, so there should be no pulling forces on the vulcanized parts.

I've been told the rubber is vulcanized on the metal part, I can't quite imagine how those clamps could pull it off, other than ripping through wrong positioning.
 
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