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The Grinder

  • Thread starter Thread starter max parsons
  • Start date Start date
M

max parsons

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Discuss and show your current or planned project here.
The Grinder
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My name is Max and I?ve been lurking on this site for a long while so I guess it?s time to introduce myself through my project THE GRINDER.My normal road bike The Dirty Old Pig is a 1979 Suzuki GS1000 and The Grinder is being built out of the spares I have lying around.The name comes from the fact that everything I do seems to involve either an angle grinder,a bench grinder or a die grinder.My plan is to do and make as much as I?m able to and so it?ll be a fair while before it?s finished.My inspiration comes from The 6 Day Wonder a Honda 750 built by Gary Littlejohn back in 1980.I?ve had that magazine for over 30 years so I guess I?m settled with my plans.
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Although The 6 Day Wonder is my inspiration everything I do seems to end up different.I want it low but still rideable so I have settled on a 5? ground clearance and I have lowered the seat section of the frame to give a low seat height while still retaining rear suspension.The rear rim is a 15? steel rim laced with stainless spokes to a widened Triumph hub which was fitted with different bearings to allow fitting to the Suzuki axle.The standard Triumph disc was used along with a Suzuki trailbike caliper.I made a spacer out of stainless steel to push the Triumph sprocket into line with the front sprocket,made a couple of axle spacers and the back wheel is finished.The Ikon factory is just up the road and they made me a set of lowered shocks which bolt to the original mounts.The front suspension is off a GSXR750 and with a minor neck rake leaves the bottom frame rail level and the sump 5? off the ground.
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With the ride height set I was able to make the handlebars,levers and forward controls.The forward controls are made from stainless and the curve of the levers was decided by the diameter of my bench grinder wheel.I tried flat bars but they were uncomfortable so I spent hours making the middle set of bars that looked so good in my imagination but which looked terrible when they were finished and fitted to the bike so I went and found the top pair of bars that were really comfy and copied the angles in stainless.The levers weren?t too hard to make although they were very time consuming but the clutch perch took 11 little pieces and some fiddly welding to make in stainless.My mate does all the beautiful welding.
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The front wheel is a standard 18? GS wheel which fits perfectly with some new spacers.I bought a modern drilled front disc but it looked out of place so I fitted a plain old standard disc and caliper and it looks just right.The turnbuckles are setting the rear to minimum suspension length so that I can check the clearances when I make the battery box,wiring box and seat.I?m working on my wiring loom at the moment,so that should keep me upset and confused for a while.








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One question Max, are you retired? ☺ I'll be following this build for sure! Looks like you're having fun with it.👍
 
You built that clutch lever? Impressive. Your taste is not necessarily mine, but ill definitely be following along as well to see the fab work.
 
Storm 64,my boss and my customers reckon I work so slow that I might as well be retired.
 
Storm 64,my boss and my customers reckon I work so slow that I might as well be retired.

LOL, thats funny!☺ Same with me, I don't work fast, but I don't have to do the job twice eather!
 
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Going to be watching for more !
I like that style very much. Awesome it has rear suspension (not hard-tail).

My angle-grinder is my favorite tool as well.

The bike I got into riding/ rode the most was an '86 Honda Magna.
Cruiser styled with the same V-four as the Sabre and Interceptor...When rode it I always wanted something just like the "6 day wonder".
Even almost got the same Prism/coffin tank for it when it got dented bad.

Got used to just easy sit back cruising at 125mph back then...passed plenty of "sportbikes" on highway and in city riding too.

It was Nice to have a sissy-bar and put large back-pack on passenger seat for a back-cushion on long rides sometimes.

Been trying to get accustomed to lean forward riding for long trips, on my current bike...Need a fairing more and backpack not comfy. Today I mostly need a new battery though LOL .:mad:
:cool:
 
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Aaron,my mate who does my welding is one of only 2 craftsmen I have ever known and it is quite amusing to compare his welding, which could be described as art,to whatever the stuff that Suzuki use to hold their frames together is.Some of the welds on my frames don't even touch both pieces of metal after being welded.In Oz if you modify a frame it has to be approved by a qualified engineer.I've got no worries about Aaron's welds but I am worried that some of Suzuki's won't pass inspection.Aaron built a jig for my alterations and when the job was finished the pointer through the steering head was touching right on the centre line.I put a motor in to check that nothing had moved and everything fitted straight in.Of course.
 
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Aaron,my mate who does my welding is one of only 2 craftsmen I have ever known and it is quite amusing to compare his welding, which could be described as art,to whatever the stuff that Suzuki use to hold their frames together is.Some of the welds on my frames don't even touch both pieces of metal after being welded.

Aint that the truth,
really kinda scary ! :eek:
 
I thought by now that someone would have worked out the standard feature of every motorbike that I was forced to leave out.
 
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