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'82 Katana, "the tomato project"

  • Thread starter Thread starter Battleship62
  • Start date Start date
B

Battleship62

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Hi all. I have been a great admirer of a lot of your bikes and projects and I going to attempt to contribute with a project(s) of mine. I had owned a couple of GS’s in my younger days and now a few have ended up in my garage over the past couple of years and I am now putting in the effort to get back them onto the road.

A month back I purchased a "tomato" red 1982 Katana in PA. Some of you may have seen it since it was posted on the “Bikes for Sale” forum. I am now trying to give it the love it deserves. It has been sitting for 5-6 years and the previous owner painted it red and the frame black. I plan to restore it in two phases. Phase 1: Get it all pieced together, get it fully functional, reintroduce silver paint to the body and plastic parts, and focus on getting the engine back to where it needs to be. Overall this is pretty complete bike other than some missing bits from its travels during the past 30 years.

Phase 2 (next summer): I will focus on the suspension, rims, tires, and strip it naked and get the frame repainted silver and put it all back together as original as I can.

I like to think as myself as a decent mechanic but all my experience is working on big stuff like combustion and steam turbines. After many years in the world of power generation, I now travel a lot watching and managing the building of power plants (I'm a Senior Project Manager) so my work demands doesn’t allow me to spend a lot of time restoring these bikes anymore. So I am letting someone else do the heavy lifting when it comes to restoring my two wheel mistresses. I know, I know.

Ken's Cycle in Reading (PA) is doing the work and they are a quality shop with expert knowledge of most, if not all, UJM bikes and I highly recommend them. Those looking for some parts; Ken has a lot, and I mean a lot that are neatly sorted and stored in his warehouse. If there was version of "American Pickers" for motorcycles, a walk through his warehouse would be like finding Captain Kidd’s treasure for 70’s and 80’s four and two stroke bikes.

I have lots of pictures of this build and will be posting them.

Additionally, I have ’83 GS1100E that is really getting an overhaul. This one will be resto-mod with a Bandit swingarm, GSXR forks, and a completely rebuilt engine by Rapid Ray. I am also going to attempt to add a ’90 GSXR upper fairing to it. I'm trying for a GS1200SS vibe. That will be another thread with pictures.

Thanks.
 
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What are you doing with the stock swingarm from the 83 GS1100E? You want to sell it?
 
What are you doing with the stock swingarm from the 83 GS1100E? You want to sell it?

Yup, its for sale. I will be on the traveling till the 14th and when I get back I'll take some pictures and send them to you. At some point when I get these two bikes in road ready shape, I was going to start listing my leftover bones for sale. I'll reserve the swingarm for you.
 
Engine work

Engine work

After I got the cyclinder head redone, I had the engine cleaned and repainted. Here are some pics of it back in the bike. I'm having the casing covers polished.


If you see from the picture in my first post, the front sprocket cover was missing and the previous owner had made one under the shade tree with some scrap metal. I have spare GS1000 engine in my shed and robbing parts off of it to finish this one.


http://i1272.photobucket.com/albums/y388/Battleship62/1982%20GS1000SZ/DSCN1922_zps5202e8f5.jpg

http://i1272.photobucket.com/albums/y388/Battleship62/1982 GS1000SZ/DSCN1923_zpsd5dccd6d.jpg

http://i1272.photobucket.com/albums/y388/Battleship62/1982 GS1000SZ/DSCN1924_zpsafba4ce5.jpg
 
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That looks great!

Next time I do an engine I have to get it painted, it just looks soooo good!
 
Good luck with the project. As for posting pictures, just copy and paste the "IMG" code from your photobucket pics into the body of your post and you will get a big pic. That way we won't have to click on the link. The "IMG" code is listed next to your pic in photobucket. So you will get this:

JapKat2.jpg
 
Is that side panel / fuse box original? It is so clean.

This shop I'm using, the owner, Ken, this guy is a freak when it comes to his workmanship. If you go into his "showroom" you need to bring a roll of papertowels or a good cotton rag to help with the drooling.
 
Is it me or does that sprocket cover look odd?

Always nice to see another Kat here; project looks great so far!
 
Nice job on the engine, are you painting the wheels? I noticed you took them down all the way with no paint on them.

I haven't touched the wheels. This is how they came when I bought the bike. I do plan to make them original when its all said and done.
 
Front Master Cylinder Question

Front Master Cylinder Question

I looked up the part number for the front master cyclinder (the one on the bike is cracked) and its 59600-49330. It appears this part has been superceded by part number 59600-49350. Has anyone bought this and was it a good replacement, meaning does it looks the same and had no issues bolting up to the handlebar? :confused:

If anyone has a used one that is in good shape and just collecting dust in your parts bin; I would be interested in buying and putting it to good use.

Thanks.
 
Tomato Katana Update

Tomato Katana Update

Here are some latest pictures. Right now the color has be de-tomato'd and silver was reintroduced, the front forks are off to be rebuilt and polished, rims are being painted silver, new tires have been ordered, and going to polish up the swingarm.
DSCN2034_zpsa2bb47ae.jpg

DSCN2036_zps89339029.jpg

DSCN2035_zpsb940ddd9.jpg

Cheers.
 
'82 Kat, Finished, sort of

'82 Kat, Finished, sort of

Finally my Katana is ready to come home after receiving a lot of TLC and my Benjamin?s. I feel pretty guilty showing this bike off since most of the work was done by someone else?s hands other than mine. Due to job demands and for the fact I live 250 miles between home and work, I can?t spend as much time on these bikes like I used to. Nonetheless, I have been looking for one of these bikes for a long time and not only did I found a good specimen to work with, I also found a shop whose owner and mechanics are top shelf; especially when it comes to 70-80?s vintage bikes. Not only does these guys do great work, they'll give you an education if you care to learn.


Therefore, after stashing cash over the past three years and sticking in my dream bike jar, I pulled it all out and along with some tax refund money?well, may I present to you my new mistress. :D


She still needs a lot of cosmetic work, like I want to get the frame back to being silver and there are a lot of bits that needs attention, but its springtime and the most of the snow has now melted in Connecticut and the itch to ride this bike is getting the best of me.


DSCN2062_zpsd73e6eb0.jpg

DSCN2064_zpsa5488797.jpg

f09dc1b6-0b8d-4bef-98ef-bedc3ef7000f_zps71bcac89.jpg
 
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