• Required reading for all forum users!!!

    Welcome!
    Register to access the full functionality of the GSResources forum. Until you register and activate your account you will not have full forum access, nor will you be able to post or reply to messages.

    A note to new registrants...
    All new forum registrations must be activated via email before you have full access to the forum.

    A Special Note about Email accounts!
    DO NOT SIGN UP USING hotmail, outlook, gmx, sbcglobal, att, bellsouth or email.com. They delete our forum signup emails.

    A note to old forum members...
    I receive numerous requests from people who can no longer log in because their accounts were deleted. As mentioned in the forum FAQ, user accounts are deleted if you haven't logged in for the past 6 months. If you can't log in, then create a new forum account. If you don't get an error message, then check your email account for an activation message. If you get a message stating that the email address is already in use, then your account still exists so follow the instructions in the forum FAQ for resetting your password.

    Have you forgotten your password or have a new email address? Then read the forum FAQ for details on how to reset it.

    Any email requests for "can't log in anymore" problems or "lost my password" problems will be deleted. Read the forum FAQ and follow the instructions there - that's what we have one for...

  • Returning Visitors

    If you are a returning visitor who never received your confirmation email, then odds are your email provider is blockinig emails from our server. The only thing that can be done to get around this is you will have to try creating another forum account using an email address from another domain.

    If you are a returning visitor to the forum and can't log in using your old forum name and password but used to be able to then chances are your account is deleted. Purges of the databases are done regularly. You will have to create a new forum account and you should be all set.

Carb rebuild questions

Wombat_Scat

Forum Apprentice
So last year in about March, I picked up my GS850g. It was running but only on what seemed like 3 cylinders. I didn't ride it and made plans to work on it over winter to get it ready for the summer this year.

The previous owner said they had the carbs cleaned/rebuilt and still couldn't get the bike running right and i think I found out why today.I pulled apart all 4 carbs today and found a few concerning things.

First major issue was in carb 3, before pulling it apart i noticed the slide didnt operate like the other 3 carbs, it was stiff and wouldnt open all the way. As i was taking off the top cover i noticed the diaphragm slide spring was installed poorly and wasn't seated properly in the top cover. I took a picture as i was taking the top cover off.

The second issue was that the pilot screw O-ring was missing on one of the carbs, I couldn't see it left in the screw hole but i went fishing for it with a piece of wire anyway and couldnt find it. What kind off effect would this missing O ring have?

The last issue was that one of the diaphragms was installed poorly and was pinched under the top cover. there isnt any tears or holes in the diaphram but has 2 pinched edges so i think it will be fine to reinstall but wanted to see what people thought. Should i find a replacement?

I'm surprised the bike was able start and idle, you could even Rev it but it wasn't very smooth.
 

Attachments

  • photo62880.jpg
    photo62880.jpg
    67 KB · Views: 0
Just reinstall the spring and seat the diaphragm correctly. Had the same pinched/folded diaphragm issue with one of my bikes when I got it (ran on three above idle) and have no issues since putting them together properly after a good cleaning. If it still misbehaves after correct reassembly, then replace it.

The missing o-ring on the mixture screw could have potentially leaned the mixture going past the pilot needle tip, which in turn could possibly have been tuned out by screwing the screw in richer.

The mixture passing thru the pilot circuit is set by fuel metered by the pilot jet and air metered thru the pilot air jet. The pilot circuit is the pilot orifice adjustable by the pilot screw and by-pass orifices which are non-adjustable and are progressively revealed to the airflow/vacuum by the throttle butterfly opening.
 
Last edited:
Back
Top