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Kiwi Canuck tries his Luck with a Six Fiddy

Once you etch it that spot will probably leak!

After I water rinse I immediately follow up with a multiple of acetone or MEK rinses, this removes all water so the flashing doesn't happen. I often use a gallon of acetone or MEK to do this.

OK good to know, thanks for the info Fjb40.

I will need to try that on my next tank job, as the flash rusting started almost immediately and 10 -15 mins later once the water was all gone it was a mess, I'll make sure I have some acetone or MEK on hand.

Cheers,

David
 
Got a few shiny bits back from the powder coater, they look very nice. (don't mind the finger prints though)





I got the center stand back on the bike, it feels good to start installing parts and have the bike a bit more stable.

Was able to salvage the existing swing arm bearings as both were still in good condition, so just had them protected during the media blasting and the heat doesn't seem to have bothered them at all..
 
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That seat pan looks great especially after seeing the "before" pic.

Surprised to hear that about the swingarm bearings. I am getting a CalFab powder coated and the shop requires the bearings removed. Of course, they have bastard/expensive bearings.
Not for the heat damaging the bearings but that they can't get all the grease out and during the curing process grease could run and the powder contact would be affected.
 
That seat pan looks great especially after seeing the "before" pic.

Surprised to hear that about the swingarm bearings. I am getting a CalFab powder coated and the shop requires the bearings removed. Of course, they have bastard/expensive bearings.
Not for the heat damaging the bearings but that they can't get all the grease out and during the curing process grease could run and the powder contact would be affected.

Steve, thanks for following along.
He was OK with me leaving them in maybe because they are needle roller bearings and are easier to clean out, but also I think he installed caps in them during the media blasting and painting processes.

David
 
David,

What did you do to prep that seat pan before powder coating?

Derrick,

I just dropped it off to Wally Routledge here in Langley, he does the cleaning, media blasting and PC, one stop shop. The 4 parts were $120 all in.

Let me know if you have any of those emblems when you get a chance.

Cheers,

David
 
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Derrick,

I just dropped it off to Wally Routledge here in Langley, he does the cleaning, media blasting and PC, one stop shop. The 4 parts were $120 all in.

Let me know if you have any of those emblems when you get a chance.

Cheers,

David

:eek: :eek: If we had a powder coated like that over here I would never paint another thing.
 
Thanks Rich, here's a picture of what I believe is the correct one, 100 mm for the Generator (LH) side, and 80 mm for the RH side.

The part numbers on the Suzuki site show the same numbers, not revised or updated to a new number, but not sure what they are shipping, I've ordered a set but don't expect them to be the same as this one.



David

I managed to grab the cover emblems I had in my stash, and they are the same style as in your picture.

The part numbers are more or less obscured at this point, but the larger (100mm) is 68233-34200 and the smaller (90mm) is 68235-34200


I bought them for the 650G, but ended up not using them as I found the proper covers for the '83 version attached to their respective engine casings.

Are you coming into the city anytime soon?
 
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I managed to grab the cover emblems I had in my stash, and they are the same style as in your picture.

The part numbers are more or less obscured at this point, but the larger (100mm) is 68233-34200 and the smaller (90mm) is 68235-34200


I bought them for the 650G, but ended up not using them as I found the proper covers for the '83 version attached to their respective engine casings.

Are you coming into the city anytime soon?

That's excellent news, looks like the 100mm one will fit, the small one is only 80mm for the 650 E.
I usually come in Monday to Thursday, you can call me, six zero4 seven 88-1984.

Cheers,
David
 
It sounds like there might have been a Kiwi Canuck discount on that price
That's $120 CDN, or $8.48US. Which is less than a hamburger :)
How can you guys make a living with the average Vancouver house aboot $4 billion dollars?
 
That's excellent news, looks like the 100mm one will fit, the small one is only 80mm for the 650 E.
I usually come in Monday to Thursday, you can call me, six zero4 seven 88-1984.

Cheers,
David

Oops,

that might be a typo. I'm not in the office today, and of course the emblems are sitting on my desk. I'll remeasure them tomorrow and be in touch
 
Great build!!! I'd love some insight on how you cleaned up those wheels so nice!!! I'm about to tackle mine this week... :)
 
Great build!!! I'd love some insight on how you cleaned up those wheels so nice!!! I'm about to tackle mine this week... :)

Hey Mike, thanks for stopping by.

The wheels can be a lot of work if the rims are damaged, but on this set I was fortunate they were only lightly corroded and had not been butchered with tire irons.

I used a Burgundy coloured 3M pad and set the wheel up vertically on a 5 gallon bucket full of warm water, the bottom of the rim rotates in the water bath and I get at it with the abrasive pad, I also use a stiff plastic bristle brush, (like used for dishes) and clean the painted part of the wheel, I do use the pad on the painted part but very lightly if the buildup is thick or it's corroded.

http://solutions.3m.com/wps/portal/...ite-Hand-Pad-7447?N=7581709+3293241244&rt=rud

The bucket works well as you can also lay the wheel on the bucket for cleaning in the crevices, I also put the bucket up on a box to bring it up to a good working height to save my back.

I used some orange pumice hand cleaner to assist with degreasing during the first pass.

I've made the mistake of using simple green on aluminum before, so be careful if you do use any of those types of cleaners as they can etch aluminum and will require extra work to clean it up.

BTW your bike looks awesome and hope you get it done for this riding season which is coming soon.

Cheers,

David
 
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Oops,

that might be a typo. I'm not in the office today, and of course the emblems are sitting on my desk. I'll remeasure them tomorrow and be in touch

Yup, it is definitely a 90mm emblem. I find it interesting; despite the chain vs shaft, Suzuki couldn't find a way to use the same engine casings for the E and G.
 
Thanks for the wheel cleaning info - I'll be doing the same in the very near future as well.
Im enjoying this thread. Nice to see a 650e coming back into daylight.
 
Thanks for the wheel cleaning info - I'll be doing the same in the very near future as well.
Im enjoying this thread. Nice to see a 650e coming back into daylight.

Hello Dorkburger, thanks for checking my rebuild thread, hope the info I posted helps, cleaning wheels really well is a chore, but worth it.

Much easier if you have the tires off as well.
I can install tires myself, so I get the shop to remove the old ones (so I don't ding up my rims) and then I can take a day or so to clean each wheel before I install the tires.

BTW my sons (12 & 13) get a chuckle every time they see your user name on screen, not sure I want to know how that name came about, but if you feel compelled my kids would love to know.

Cheers,

David
 
Im planning to try to remove / replace the tires on my own, so while the tires are off im going to clean / paint the wheels.

Dorkburger is completely innocuous. It was my sisters greeting for me when I came home from a night out at the wee hours while she was studying in the kitchen all night. It was generally returned with hi, geek or something of that nature.
 
Dorkburger is completely innocuous. It was my sisters greeting for me when I came home from a night out at the wee hours while she was studying in the kitchen all night. It was generally returned with hi, geek or something of that nature.

Thanks for asking Dave, I been dyeing to know.
 
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