Do you have a link I can look at? a thread? Ideas? LOL I'm scared. LOL
Kim
Ha! I bet you forgot about this post... Mirror info at the bottom.
Hi all, I've been away from the board for a long time other than the occasional login to keep my name alive. A few years ago I moved back to NY from GA and got busy with a new job and projects around the house and the last two years I've been pretty consumed with managing care and finances for an elder relative with ever increasing dementia...so that's been my life more or less. This year I don't think I've gotten in even a thousand miles on the bike which just SUCKS but it is what it is. I am riding to Georgia and back at the end of September though so I'll get some miles in.
I logged in today to post a few pics of a project I did this weekend. It had been way too long since I've done anything to the bike (maint this year was a chain and sprocket change and that's it!) so the other day I bought a sheet of Lexan on the spur of the moment to take a crack at an idea I've had simmering on the back burner for a couple of years....
It came out about the way I wanted but I haven't had a chance to ride behind it yet. When I finished I found my battery low (new AGM last year), jumped it and found the charging system not charging. Problem with my Honda R/R? Dunno yet, that'll have to wait until I'm in town again Wednesday.
Anyway the windscreen was easy enough to make but took some time. I used an 18x24 Lexan sheet but I forgot to source the mar resistant kind... spur of the moment projects.... I attached it with two spacers to the bottom of the OE windscreen then used a heat gun and non-contact thermometer to get the bend area on each side up to around 300F. I had to do one side at a time because it was losing heat too fast to do both.
I heated one side and bent it back by hand, drilled a hole over the rear side fastener and bolted it down to the fairing with about a 1/4in rubber spacer between the OE screen and this one then repeated the process on the other side. Once I had both sides bolted to the fairing I used a bar clamp to put more of a bow in the lexan and then heated the entire thing to 300-310F to relieve stress. First I heated the two side bends and then I worked my way down from the top in roughly 3in passes. If you watch reflections in the surface you can see it relax, good thing to know. Now it basically holds it's shape when free of the bike so I don't think I'll get any stress cracks in it, well see how good it does once I'm on the road again.
Before I started bending I took two wedges off the upper side and and about 2.5in off the top. I trimmed and rounded the rest after I had the bends right and didn't melt a hole in it.

I can mount or unmount it in a few minutes and I'm hoping it'll make long trips much more comfortable. Also, I mounted this over and spaced away from an OE windscreen that had been painted (with a brush!) which I sanded down and covered with some fake carbon fiber. Looks a'ight and I'll probably keep that on with or without the Goldwing screen I made.
Overall the bike has been doing well by me but I plan to take it down to the frame again, maybe even this winter but probably next. This was my first shot at building/working on a bike and my first real ride so it has a little bit of rash now and a list of things I'd like to do differently/better next time around. In these pics the fairing lowers are off due to the Bandit header and the side cover is off to see where my electrics went wrong. I'm hoping to take a cross country trip in the summer of 2013 or 2014 for a 30th Anniversary ride. ('83, '84', '85 depending on where you look at her..)
As for those mirrors, they're Bikemaster Supersport mirrors. Here's one vendor
http://www.motorcycle-superstore.com/1/4/68/45467/ITEM/BikeMaster-Supersport-Mirror.aspx They've been fine and I'd use them again.
Here's a crazy Greek to tell you how to fix your old plastic mirrors. I've spruced up some real dogs off a GS450 that looked way worse than his example and while they won't win any awards they look great from a few feet away.
http://www.youtube.com/watch?v=S59fh-6Saaw
One way or another things need to lighten up this winter so I hope I'll be back on more often and out in the shop even more...you would not believe the pile of projects I've got stashed out there...
Keep the rubber down and your head up, folks.
-Mac (aka Dan)
Other projects simmering away:
Reproduction Lockhart lowers (fit with my header but saving them for mold making) and OE fairing lowers.
Reproduction windscreens (been playing a little with vacuum forming)
Making a centerstand that works with a 4:1 header.
Wheel swap to run radials, brake swap at the same time based on the wheel choice. I've got 86 GSXR and '92ish kat 600 rims now. Been a minute since I've looked but I think the Kat rims will fit radial rubber. Far less of a priority with my Avon's on there.
"touring tank". I think I can mod my spare tank to get a bit more range
Paint. Baby needs a new look when it's rebuild time.