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83 GS1100E RH crankshaft oil seal replacement?
- Thread starter Suzukiguy
- Start date
I've done it on a GS850, but not specifically an 1100E.
On the eight fiddy, it does not require splitting the cases or anything drastic, and I'm preeeeeeeeeeety darn sure the 1100E wouldn't be any different at all. I used an arrangement of a long 8mm bolt, some washers, a large socket that will fit over the crank and reach the seal, along a few nuts to gently push the seal into place rather than hammering it in. I used a thin smear of case sealer around the outer diameter of the seal, but I don't know if that's strictly necessary.
One caveat: examine the seal carefully under high magnification; you'll find a teensy weensy arrow indicating the direction of shaft rotation. On my bike, and almost certainly yours, this will mean that the seal will be installed "inside-out" from how you expect.
Guess how I learned this...
Also, pay attention to how deep the original seal is installed. It's possible to push in the new one way too far.
So I took off the old one which involved carefully drilling through the outside edge using a set screw bit that would stop itself - there is only about 8 or 10mm clearance behind it where I drilled. Then using two pair of vice grips, one attached to the screw straight on, and the 2nd at a right angle attached to the adjuster screw of the first allowed enough room to smack the 2nd one with a hammer, and off it came (engine quite warm from a ride not sure it helps).
Now I read up on installation like this thread and another where Rapid Ray says the tension spring on the seal goes to the inside and sure enough the arrow direction as bwringer points out shows that to be the correct orientation. Dang! Mine evidently was in backwards, so per the picture, the new one on the left goes in properly as shown, metal side out. The right side shows it as removed, and the seal damage & peek at the spring.
The workshop manual section 7-44 shows the only picture I can find and though grainy, it is definitely rubber side out.... odd.
As for installation I don't want to have the center hang up and get damaged as I push in the seal so I'm looking at ways to do this properly. I like bwringer's idea of slowly pushing it in with a makeshift jig and not hammering it. The largest socket I have is 32mm and it's too small, I may have to get some pipe.
Nothing at all in the manual mentions you have to install the seal "backwards". AAAARRRGGGGHHH!
In the modern era, Youtube mechanics have a similar genius for omitting that one desperately needed crucial detail. I need to see exactly how that clip is aligned, and how to release it... aaaaaand in the two seconds it's in view, he turns the camera around so all I get is a blurry shot of beard and boogers, coupled with the obligatory wheezing.
I consider him the final word on these bikes.
Got my gauge cluster from him. Was just thinking how it's very cool that quite a few parts of my Suzi came from quite a few members here. Thanks, guys.
Or the, "we already removed this section" when that removal is the critical reason behind wanting to watch the video:-\\\
Grimly's method of protecting the inner lips is a good one too.
Sorry to bogart your thread Ron but good info here for all doing this job. Love that signature
Agree. There was a thread here recently where a member was scheming on replacing a countershaft seal on his Triumph and putting a chamfer on the case was part of the process.