• Required reading for all forum users!!!

    Welcome!
    Register to access the full functionality of the GSResources forum. Until you register and activate your account you will not have full forum access, nor will you be able to post or reply to messages.

    A note to new registrants...
    All new forum registrations must be activated via email before you have full access to the forum.

    A Special Note about Email accounts!
    DO NOT SIGN UP USING hotmail, outlook, gmx, sbcglobal, att, bellsouth or email.com. They delete our forum signup emails.

    A note to old forum members...
    I receive numerous requests from people who can no longer log in because their accounts were deleted. As mentioned in the forum FAQ, user accounts are deleted if you haven't logged in for the past 6 months. If you can't log in, then create a new forum account. If you don't get an error message, then check your email account for an activation message. If you get a message stating that the email address is already in use, then your account still exists so follow the instructions in the forum FAQ for resetting your password.

    Have you forgotten your password or have a new email address? Then read the forum FAQ for details on how to reset it.

    Any email requests for "can't log in anymore" problems or "lost my password" problems will be deleted. Read the forum FAQ and follow the instructions there - that's what we have one for...

  • Returning Visitors

    If you are a returning visitor who never received your confirmation email, then odds are your email provider is blockinig emails from our server. The only thing that can be done to get around this is you will have to try creating another forum account using an email address from another domain.

    If you are a returning visitor to the forum and can't log in using your old forum name and password but used to be able to then chances are your account is deleted. Purges of the databases are done regularly. You will have to create a new forum account and you should be all set.

1981 GS1000G - cleanup

  • Thread starter Thread starter Guest
  • Start date Start date
Today my project was removing those rusty screws from the carbs tops and float bowls.

JkxgAH0.jpg


They seem to be somewhat random and some have very bad heads.

7dtgPPo.jpg


All but three was cooperative, the white stuff is ceramic paste (I use it for anti-seize). Going to buy some screw remover and see if that works... Considered dremelling a new head but worried that would go badly.

YaDj7UJ.jpg


The float bowls luckily all cooperated. Some were missing those weird washers too.

I also got my Snell Braided Steel Brake lines today, so I might throw on the rear one (I just love bleeding brakes...).

NjwrskP.jpg


The kit contained four brake lines (isnt there more?), a bunch of banjo bolts, copper washers and stuff.

The rear brake line has rubber things on it so it will stay in the metally things, which is nice. The length for the rear one seems to be spot on. Haven't checked the front though. Interestingly enough they are made in the UK.
 
Today my project was removing those rusty screws from the carbs tops and float bowls.
They seem to be somewhat random and some have very bad heads.

All but three was cooperative, the white stuff is ceramic paste (I use it for anti-seize). Going to buy some screw remover and see if that works... Considered dremelling a new head but worried that would go badly.

If you take a small dremel disc, you can cut a new straight line in the damaged JIS head and try a impact wrench.
Usually works for me.

But first i try with a wire end cutter. Due to its design it has a super grip in the round head. Usually works for me.

wirecutter.jpg


I also got my Snell Braided Steel Brake lines today, so I might throw on the rear one (I just love bleeding brakes...).
The kit contained four brake lines (isnt there more?)

Should be ok, check your curent setup. 3 on the front, 1 on the rear.
 
If you take a small dremel disc, you can cut a new straight line in the damaged JIS head and try a impact wrench.
Usually works for me.

But first i try with a wire end cutter. Due to its design it has a super grip in the round head. Usually works for me.

View attachment 61548




Should be ok, check your curent setup. 3 on the front, 1 on the rear.

I tried dremmeling them into straight line, but the head seemed to be made of butter so the tools just slipped. I bought two kits to remove broken screws. One contained gradually bigger drill bits, this kit I did not have any luck with. But I am not sure that is because I had no idea how to use it or because it was useless.

The other kit had dril bits, guides and long rods with lines on them. You drill a small hole, smash the long rod into it, then you have a thin you put around so you can losen with a ratchet or wrench or whatever. Looks like:

ZmdUstE.jpg


The guides for the drill bits I had absolutely no luck with, I just free handed it. My drill was out of battery (cheap POS) but luckily the smallest drill bit fit the dremel, so I used it to drill the holes. All the screws came out with very little trouble.

I got an impact driver, but its 1/2" so I cant attach bits to it... Need to sort that tomorrow.
 
Last edited:
but the head seemed to be made of butter

Yes, i have had that happen too, the rust devil seems to do that sometimes.


The other kit had dril bits, guides and long rods with lines on them. You drill a small hole, smash the long rod into it, then you have a thin you put around so you can losen with a ratchet or wrench or whatever.

I have a similar set. Works great, but on the smaller bolts like the M4/5/6 i try the other methods first because there's not much flesh left after drilling.

Good on you that you got them out !
 
My brake lines were marked with DOT 11/80 1/8 some letters after dot. Does this mean its the original brake lines? Oo

Attaching the new one in the back was pretty straight forward. Losen all one, remove, put in place new one. I was worried the bolts are way shorter, but it seems not to matter.

It was raining so I didn't bleed them today, and the rubber thing that is under the torque arm is difficult to reach. I hope it will work properly when I have bled them. If the rear is a success, I will proceed to do the front.
 
Back
Top